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Harley Davidson FLHTC Electra Glide Classic Complete Workshop Service Repair Manual 2010
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC Electra Glide Classic Year: 2010 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Vehicle Class: Full-size, premium touring motorcycle Target...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTC Electra Glide Classic
Year:
2010
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Vehicle Class:
Full-size, premium touring motorcycle
Target Audience:
Touring riders, long-distance motorcyclists, owners seeking comprehensive maintenance and repair information.
Competitive Analysis
Key Competitors:
Indian Chief, Honda Gold Wing, BMW K1600 series, Victory Vision Tour.
Key Features
Model Highlights:
Comfortable ergonomics, large fairings for wind protection, ample storage (hard saddlebags and tour-pak), powerful V-twin engine, cruise control, robust suspension for touring.
Manual Value Proposition:
Empowers owners and independent mechanics with the knowledge to maintain and repair their Electra Glide Classic efficiently and accurately, reducing reliance on dealership services.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Complete Service & Repair Procedures
Page Count
Estimated Page Count:
Extensive (typically 600+ pages for this model/type)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (typically PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine removal, disassembly, inspection, assembly, troubleshooting, tuning, specific component repairs (e.g., cylinders, pistons, crankshaft, camshafts, valve train).
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank, throttle body, diagnostic procedures.
Ignition System:
Ignition module, spark plugs, ignition coils, wiring, troubleshooting.
Transmission And Drivetrain:
Primary drive, transmission assembly, clutch operation and adjustment, final drive belt, wheel bearings, axle servicing.
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlight, taillight, signals), instrumentation, wiring diagrams, fuses, relays, security system.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid, bleeding procedures, rotor inspection and replacement, ABS system (if equipped).
Suspension System:
Front fork (telescopic), rear shock absorbers, fork oil change, fork seal replacement, shock absorber adjustment and replacement.
Steering System:
Handlebars, steering head bearings, fork stem, troubleshooting steering play.
Chassis And Frame:
Frame inspection, body panel removal and installation, fairing servicing, seat mounting, luggage system components.
Exhaust System:
Exhaust pipes, mufflers, heat shields, gasket replacement.
Cooling System:
N/A (Air-cooled engine)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, air filter service, brake fluid flush, clutch adjustment, chain/belt adjustment, tire pressure checks, lubrication points.
Repair Procedures:
Complete engine overhaul, transmission rebuild, suspension fork rebuild, brake caliper rebuild, electrical component replacement, bodywork repairs.
Troubleshooting Diagnostics:
Systematic diagnostic flowcharts, symptom-based troubleshooting for engine performance, electrical issues, and other malfunctions.
Component Disassembly Assembly:
Step-by-step instructions for removing, disassembling, inspecting, reassembling, and installing all major components.
Wiring Diagrams:
Detailed electrical system wiring diagrams for all circuits, components, and options.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Special Tools Equipment:
Listing and description of special tools required for specific procedures.
Technical Depth
Depth Of Coverage:
Comprehensive from basic rider maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Includes procedures for using diagnostic tools and interpreting fault codes.
Rebuild Procedures:
Detailed instructions for full component overhauls and rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality Guidance:
Designed for clear digital viewing and high-quality printing, with legible text and sharp diagrams.
Binding Type
Binding Type Digital:
N/A (Digital download)
Paper Type
Paper Type Digital:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.2:1 (typical)
Performance
Horsepower:
Approx. 70-75 HP (claimed, at rear wheel)
Torque:
Approx. 90-95 ft-lbs (claimed, at rear wheel)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Lubrication
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent)
Oil Capacity:
4.0 US qt (3.8 L) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Cable-actuated, multi-plate wet clutch
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.943, 4th: 3.818, 5th: 3.407, 6th: 2.790 (typical ratios)
Final Drive:
Belt Drive
Transmission Fluid
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant (or equivalent SAE 50)
Transmission Oil Capacity:
Approx. 24 US fl oz (0.7 L)
📐 Dimensions
Exterior
Length:
98.4 in. (2499 mm)
Width:
38.0 in. (965 mm)
Height:
56.0 in. (1422 mm)
Wheelbase:
63.5 in. (1613 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
832 lbs (377 kg)
Wet Weight:
Approx. 860 lbs (390 kg)
Gross Vehicle Weight Rating:
1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Integrated, hard saddlebags
Tour Pak Capacity:
Integrated, hard tour-pak with passenger backrest
🛡️ Safety Features
Ratings
ABS:
Optional (Anti-lock Braking System)
Active Features
Braking System:
Dual front disc brakes, Single rear disc brake. Linked braking system (on some models with ABS).
Lighting:
Halogen headlight, LED taillight/brake light, front and rear turn signals.
Passive Features
Frame Construction:
Steel, welded tube frame.
Passenger Support:
Comfortable passenger seat with backrest and armrests.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM/WB stereo with CB and intercom. CD player. 4-speaker system.
Cruise Control:
Standard electronic cruise control.
Driver Assistance
ABS Availability:
Optional, often linked to braking systems.
Connectivity
Accessory Ports:
Typically includes 12V accessory power outlets for charging devices.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) or 6 months.
Regular Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Belt Tension Check:
Every 10,000 miles (16,000 km) or as needed based on riding conditions.
Brake Fluid Flush:
Every 2 years or as recommended by the manual.
Fluid Specifications
Engine Oil Specification:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic, H-D Part # 62600011 (or equivalent)
Transmission Primary Fluid Specification:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant, H-D Part # 99890-91 (or equivalent SAE 50)
Brake Fluid Specification:
DOT 4 (for models without ABS), DOT 4 HD Heavy Duty (for models with ABS)
Fork Oil Specification:
Harley-Davidson Genuine Fork Oil, Suspension Oil, or Screamin' Eagle Type E (e.g., 10W)
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, drive belt.
Twin Cam Specific:
Potential for primary chain tensioner wear (early Twin Cam models), some models may experience oil leaks from base gaskets or cam cover seals over time.
Electrical Considerations:
Battery charging system health is critical; stator and regulator/rectifier failure can occur with age and mileage. Wiring harness connections should be inspected for corrosion.
📚 Vehicle History
Brand Heritage
Brand Established:
1903
Brand Reputation:
Iconic American motorcycle manufacturer, known for V-twin engines and cruiser/touring motorcycles.
Model Evolution
Electra Glide Introduction:
The Electra Glide lineage dates back to 1965, evolving into the definitive American touring motorcycle.
Twin Cam Era:
The Twin Cam engine platform, introduced in 1999, brought increased power, torque, and reliability. The Twin Cam 96 was a standard upgrade for many Harley-Davidson models.
2010 Updates:
While specific major updates for 2010 might be minor, this era represents the refinement of the Twin Cam 96 platform with electronic fuel injection, improved ergonomics, and integrated touring features.
Production
Manufacturing Location:
United States (primarily York, Pennsylvania; Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Model Standing:
Consistently recognized as a benchmark for long-distance touring motorcycles, praised for comfort and capability.
Ratings
Owner Satisfaction:
High owner satisfaction ratings for its intended purpose as a touring platform.
Certifications
Emission Standards:
Meets applicable emissions standards for its model year.