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Harley Davidson FLHTCI Electra Glide 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCI Electra Glide Classic Year: 2006 Vehicle Type: Touring Motorcycle Codes Model Code: FLHTCI 👋 Introduction Market Position Segment: Full-dress touring motorcycle Competitive...
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Harley Davidson FLHTCI Electra Glide 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCI Electra Glide Classic
Year:
2006
Vehicle Type:
Touring Motorcycle
Codes
Model Code:
FLHTCI
👋 Introduction
Market Position
Segment:
Full-dress touring motorcycle
Competitive Analysis
Competitors:
Honda Gold Wing, Indian Roadmaster, BMW K1600 GTL (contemporaneous models)
Key Features
Touring Amenities:
Integrated fairing, saddlebags, luggage rack, comfortable seating for rider and passenger, premium sound system.
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson FLHTCI Electra Glide Classic 2006
Page Count
Total Pages:
986
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
V-Twin, Twin Cam 88 (Fuel Injected)
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Ignition System:
Electronic Ignition
Transmission:
5-speed Cruise Drive
Clutch:
Hydraulic
Electrical System:
12V, charging system, battery, lighting, instrumentation, starting system
Chassis:
Frame, front fork, rear suspension, steering
Brakes:
Front and rear disc brakes, hydraulic system
Wheels And Tires:
Wheel types, tire specifications, runout checks
Bodywork:
Fairings, saddlebags, fuel tank, fenders, seat
Diagnostics:
Troubleshooting procedures, fault codes
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Removal Installation:
Component removal and installation procedures for all major systems
Disassembly Assembly:
Detailed step-by-step procedures for component disassembly and reassembly
Adjustments:
Calibration and adjustment procedures for various systems (e.g., throttle, clutch, suspension)
Testing And Inspection:
Diagnostic tests, performance checks, component inspections
Troubleshooting:
Systematic approach to identifying and resolving common and uncommon issues
Technical Depth
Depth:
Comprehensive from basic maintenance to complete rebuilds, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Print Quality:
Printable, high-resolution PDF, allowing for clear viewing and printing of diagrams and text.
Print Quality
Printable:
Yes
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Software Requirement
Reader Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88, Pushrod V-Twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower:
Approx. 70-75 HP (at crankshaft, estimated)
Torque:
Approx. 80-85 ft-lbs (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Cooling System
Cooling Method:
Air-cooled
Lubrication
Oil Type:
Harley-Davidson SYN3 (SAE 20W50) or equivalent motorcycle-specific synthetic oil
🔧 Transmission
Standard
Type:
5-speed constant mesh
Gear Ratios:
1st: 9.59, 2nd: 6.65, 3rd: 4.94, 4th: 3.90, 5th: 3.10
Optional
Transmission Options:
N/A for this model year and trim
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Final Drive:
Belt drive
Fluid Type
Transmission Fluid:
Harley-Davidson Formula + Transmission, J1703 (or equivalent) SAE 50
📐 Dimensions
Exterior
Length:
Approx. 96.5 in. (2451 mm)
Width:
Approx. 38.0 in. (965 mm)
Height:
Approx. 54.0 in. (1372 mm)
Wheelbase:
Approx. 63.5 in. (1613 mm)
Weights
Dry Weight:
Approx. 785 lbs (356 kg)
Gross Vehicle Weight Rating:
Approx. 1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Integrated hard saddlebags with locking lids
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is based on design, rider skill, and adherence to road rules, not typically crash ratings like cars).
Active Features
Braking System:
Dual front disc brakes, Single rear disc brake with hydraulic actuation.
Passive Features
Lighting:
Halogen headlight, taillight, brake lights, turn signals.
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio with Cassette and CD Player, potentially with CB/Intercom integration.
Driver Assistance
Cruise Control:
Electronic Cruise Control
Connectivity
Diagnostic Ports:
Proprietary Harley-Davidson diagnostic connectors for use with digital technician (for professional use).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or annually, whichever comes first (refer to manual for specific conditions).
Primary Chain Tensioner Inspection:
Inspect at 10,000 miles (16,000 km) and every 10,000 miles thereafter. Replace if worn (common issue).
Spark Plug Replacement:
Refer to manual, typically around 10,000-20,000 miles (16,000-32,000 km).
Air Filter Cleaning/Replacement:
Inspect every 5,000 miles (8,000 km), replace as needed.
Fluid Specifications
Engine Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change.
Brake Fluid Type:
DOT 4
Fork Oil Type And Amount:
Refer to manual; typically 20W fork oil, amount specified per fork leg.
Known Issues
Primary Chain Tensioner:
Wear on the hydraulic tensioner for the primary chain is a common issue on Twin Cam engines, leading to noise and potential failure. Replacement with an upgraded design is recommended.
Crankshaft Position Sensor:
Failure can lead to stalling and starting issues.
Wiring Harness Issues:
Potential for chafing or loose connections, especially in fairing or saddlebag areas, leading to electrical gremlins.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich heritage in producing large-displacement, V-twin engine motorcycles.
Model Evolution
Electra Glide Lineage:
The Electra Glide line has been Harley-Davidson's premier touring platform since the late 1960s, evolving through various engine platforms and technological advancements to cater to long-distance riders.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin plants primarily)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Electra Glide platform is widely recognized as a benchmark in the touring motorcycle segment for comfort and long-distance capability.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for touring comfort and reliability when properly maintained.
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