Harley Davidson FLHTCU Electra Glide 2013 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Electra Glide Ultra Classic Year: 2013 Type: Motorcycle 👋 Introduction Market Position Segment: Flagship touring motorcycle, premium segment Target Audience: Long-distance touring...

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标签: 2013 FLHTCU Electra Glide Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCU Electra Glide Ultra Classic

Year:

Type:

Motorcycle

👋 Introduction

Market Position

Segment:

Flagship touring motorcycle, premium segment

Target Audience:

Long-distance touring riders, enthusiasts seeking comfort, features, and iconic Harley-Davidson styling

Competitive Analysis

Competitors:

Indian Roadmaster, Honda Gold Wing, BMW K 1600 GTL

Key Features

Model Features:

Large fairing, integrated saddlebags and tour-pak, advanced infotainment, cruise control, comfortable seating for rider and passenger

Manual Value Proposition

Usefulness:

Essential resource for owners and independent repair shops to maintain, diagnose, and repair the FLHTCU Electra Glide Ultra Classic, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical repair, electrical troubleshooting, maintenance, and overhaul procedures

Diagnostic Coverage:

Fault finding, diagnostic codes, and testing procedures

Component Coverage:

Engine, transmission, drivetrain, chassis, electrical system, bodywork, and accessories

Page Count

Estimated Pages:

Approx. 600-700 pages (typical for this model's comprehensive service manual)

Manual Type

Type:

Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder heads, pistons, rings, crankshaft, connecting rods, valve train, lubrication system, cooling system (if applicable)

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, fuel tank

Ignition System:

Ignition coils, spark plugs, sensors, ECU (Engine Control Unit) interface

Transmission Drivetrain:

Clutch, primary drive, transmission gears, shifting mechanism, final drive belt, rear wheel pulley

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starter motor, lighting system (headlights, tail lights, turn signals), instrumentation, wiring diagrams, fuses, relays

Brakes System:

Brake calipers, master cylinders, brake lines, brake pads, brake discs, ABS (Anti-lock Braking System) components and diagnostics

Suspension Steering:

Front forks (telescopic, air suspension), rear shock absorbers, steering head bearings, linkage

Chassis Bodywork:

Frame, swingarm, body panels (fairings, saddlebags, tour-pak), mounting hardware, seats

Comfort Convenience:

Cruise control, audio system, communication systems, heated grips, heated seat

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, lubrication, brake fluid flushes, tire checks, drive belt inspection

Repair Overhaul:

Engine rebuild procedures, transmission disassembly and assembly, clutch replacement, fork seal replacement, brake caliper overhaul

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, common problem diagnosis

Electrical Diagnostics:

Wiring diagram interpretation, fault code diagnosis, component testing procedures

Specifications:

Torque specifications, clearances, fluid capacities, electrical component values

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics

Detail Level:

Step-by-step instructions, detailed diagrams, exploded views, and service data

📊 Manual Specifications

File Format

Format Details:

High-resolution PDF, searchable text, printable pages

Print Quality

Quality:

Excellent clarity for diagrams and text, professional reproduction

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103 V-Twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.6:1

Performance

Torque:

Approx. 102 lb-ft @ 3500 rpm (138 Nm @ 3500 rpm)

Horsepower:

Approx. 78 HP @ 5000 rpm (estimated, official figures vary)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline, minimum 91 octane

Lubrication

Oil Type Capacity:

Harley-Davidson 20W-50 SYN3 (synthetic) or equivalent, 4.0 US quarts (3.8 L) with filter change

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Primary Drive:

Patented self-adjusting clutch with hydraulic actuation, chain drive

Final Drive:

Belt drive, 25mm width

Features

Clutch Type:

Wet, multi-plate, hydraulic actuation

Transmission Oil Type:

Harley-Davidson Formula+ (or equivalent approved) primary chain lubricant, 24 US fluid ounces (0.71 L)

📐 Dimensions

Exterior

Length:

103.3 in. (2624 mm)

Height:

53.9 in. (1370 mm)

Width:

37.0 in. (940 mm)

Wheelbase:

64.5 in. (1638 mm)

Ground Clearance:

5.1 in. (130 mm)

Weights

Dry Weight:

Approx. 838 lbs (380 kg)

Gross Vehicle Weight Rating:

Approx. 1360 lbs (617 kg)

Fuel Capacity:

6.0 US gallons (22.7 L)

Cargo

Saddlebag Capacity:

Approx. 2.26 cu ft (0.064 m³)

Tour Pak Capacity:

Approx. 2.40 cu ft (0.068 m³)

🛡️ Safety Features

Ratings

Safety Features:

Standard Anti-lock Braking System (ABS)

Active Features

Braking System:

Linked Brembo disc brakes front and rear with ABS

Lighting:

Halogen headlight, LED tail light and brake light, bullet-style turn signals

Passive Features

Frame Construction:

Steel frame and swingarm for robust chassis

Stability:

Low center of gravity and long wheelbase contribute to stability

💡 Technology Features

Infotainment

System Name:

Boom! Box 6.5GT Infotainment System

Features:

Color touchscreen, AM/FM/Weatherband radio, CD player, USB input, Bluetooth connectivity, GPS navigation

Driver Assistance

Cruise Control:

Electronic cruise control

Standard Anti-lock Braking System (ABS)

Connectivity

Bluetooth:

For audio streaming and hands-free calling (with compatible devices)

Diagnostics

Diagnostic Interface:

On-board diagnostics (OBD) for engine control unit (ECU) fault codes, accessible via diagnostic tools

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first

Fluid Specifications

Engine Oil:

Harley-Davidson 20W-50 SYN3 (synthetic) or approved equivalent

Primary Chain Lubricant:

Harley-Davidson Formula+ or approved equivalent

Transmission Oil:

Harley-Davidson Formula+ or approved equivalent (shared with primary)

Brake Fluid:

DOT 4 (for ABS and non-ABS systems)

Fork Oil:

Refer to manual for specific weight and type, often 5W or 10W

Known Issues

Common Wear Items:

Drive belt wear, brake pad wear, tire wear, spark plug replacement

Engine Related:

Potential for oil leaks at rocker boxes or crankcase seals, cam chain tensioner wear on earlier Twin Cam models (less prevalent on later models like '13)

Electrical Related:

Battery charging issues (regulator/rectifier failure), accessory wiring gremlins

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance, touring, and custom motorcycles.

Model Evolution

Electra Glide Lineage:

The Electra Glide, introduced in 1965, is a long-standing model in Harley-Davidson's touring lineup, evolving significantly in comfort, technology, and engine performance over the decades.

Twin Cam Era:

The Twin Cam engine platform, introduced in 1999, brought significant improvements in power and reliability, with the Twin Cam 103 being a popular variant in the late 2000s and early 2010s.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA (primary manufacturing)

🏆 Awards & Recognition

Recognitions

Model Awards:

While specific awards for the 2013 FLHTCU are not prominently documented, the Electra Glide line consistently receives accolades for comfort, touring capability, and iconic design from motorcycle publications and rider surveys.

Ratings

Industry Reputation:

Highly regarded for its long-distance touring comfort, robust construction, and classic styling.