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Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Electra Glide Ultra Classic Year: 2015 Product Name: Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Service & Repair Workshop Manual...
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类型: Motorcycle
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Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Electra Glide Ultra Classic
Year:
2015
Product Name:
Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Service & Repair Workshop Manual Download PDF
Codes
Model Code:
FLHTCU
👋 Introduction
Market Position
Market Segment:
Full-dress touring motorcycle, premium segment
Target Audience:
Long-distance touring riders, those seeking maximum comfort, features, and luggage capacity
Competitive Analysis
Primary Competitors:
Indian Roadmaster, Honda Gold Wing, BMW K1600 GTL
Key Features
Comfort And Ergonomics:
Batwing fairing, integrated wind deflector, comfortable seating for rider and passenger, rider backrest, floorboards
Touring Amenities:
Large saddlebags, tour-pak with passenger backrest, premium audio system, cruise control, climate control (optional/integrated)
Technology:
ന് infotainment system, CB radio, intercom (depending on specific trim/options)
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service, repair, and workshop information
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, component repair, and overhaul
Page Count
Estimated Page Count:
Varies by specific factory manual, typically 500-1000+ pages for this model/year
Manual Type
Manual Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine assembly, lubrication, fuel system, ignition system, exhaust system, transmission, clutch, drive belt
Chassis:
Frame, suspension (front fork, rear shocks), steering, wheels, tires, braking system (hydraulic, ABS), final drive
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system, lighting (headlights, taillights, turn signals), instrumentation, wiring diagrams, Body Control Module (BCM), Engine Control Module (ECM), audio system, cruise control, security system
Bodywork And Fittings:
Fairings, body panels, saddlebags, tour-pak, seating, fuel tank, handlebars, controls, mirrors, windshield
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, brake fluid flushes, coolant checks, spark plug service, drive belt tensioning
Repair:
Engine disassembly and reassembly, transmission rebuilds, clutch replacement, brake caliper overhauls, suspension component replacement, electrical component diagnosis and repair, fairing repair and replacement
Diagnostics:
Troubleshooting common issues, diagnostic trouble codes (DTCs), using diagnostic tools (e.g., Harley-Davidson Dealer Diagnostic System - H-D DDFS)
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and assembly sequences.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, optimized for clear viewing and printing. Includes detailed diagrams, schematics, and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchability:
Typically text-searchable PDF, allowing quick access to specific information.
Licensing
Licensing:
No expiry dates, no extra fees (as per product description)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled Twin Cam 103™
Displacement:
1690 cc (103 cubic inches)
Configuration:
V-twin, pushrod-actuated, overhead valves
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.0:1
Performance
Torque:
Approx. 101 ft-lbs @ 3,250 RPM (137 Nm @ 3,250 RPM)
Horsepower:
Not officially rated by Harley-Davidson, but typically estimated around 70-75 HP at the crank.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum 91 octane
Lubrication
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent)
Oil Capacity:
4.0 US qt (3.8 L) (with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive®
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Clutch Type:
Hydraulic, 9-plate, wet
Features
Overdrive:
Integrated overdrive gearing in 6th gear for reduced engine RPM at highway speeds.
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lube (or equivalent)
Transmission Fluid Capacity:
2.7 US qt (2.5 L)
📐 Dimensions
Exterior
Length:
103.1 in. (2619 mm)
Wheelbase:
64.2 in. (1630 mm)
Ground Clearance:
5.1 in. (130 mm)
Rake:
26°
Trail:
6.7 in. (170 mm)
Weights
Dry Weight:
838 lbs (380 kg)
Wet Weight:
Approx. 877 lbs (398 kg) (with full fluids)
Gross Vehicle Weight Rating:
Not explicitly stated, but rider/passenger/luggage capacity should be considered.
Fuel Capacity
Fuel Tank Capacity:
6.0 US gal (22.7 L)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (62.4 L) total
Tour Pak Capacity:
Approx. 2.4 cu ft (68 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as cars.
Active Features
Braking System:
Linked, hydraulic disc brakes with ABS (Anti-lock Braking System) standard.
Cruise Control:
Standard electronic cruise control for highway stability and rider fatigue reduction.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, amber incandescent turn signals. Fog lights (optional).
Security:
H-D Smart Security System with immobilizer, key fob activation.
💡 Technology Features
Infotainment
Infotainment System Name:
Boom!™ Box 6.5 GT Infotainment System
Display Type:
6.5-inch color touchscreen
Features:
AM/FM radio, CB/Intercom, Jukebox (USB port for MP3 player), Bluetooth connectivity for phone and audio streaming, GPS navigation (optional depending on trim).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
ABS:
Standard Anti-lock Braking System (ABS).
Connectivity
Bluetooth:
Standard Bluetooth connectivity for hands-free calling and audio streaming.
Usb Port:
Included for media playback and device charging.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km)
Routine Maintenance:
Generally every 5,000 miles (8,000 km) for oil changes, or annually, whichever comes first. More frequent checks for brakes, tires, and fluids.
Major Service Items:
Spark plugs typically at 10,000 miles, drive belt inspection/replacement based on wear and tension, fork oil service (variable), brake fluid flush every two years.
Fluid Specifications
Primary Chaincase Oil:
Harley-Davidson Formula + Transmission and Primary Chaincase Lube (or equivalent)
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent)
Brake Fluid:
DOT 4 (for hydraulic clutch and ABS brake systems)
Fork Oil:
Harley-Davidson Screamin' Eagle High-Performance Fork Oil (typically 15W or 20W, check specific manual for exact type and quantity)
Known Issues
Common Wear Items:
Drive belt wear, clutch cable adjustment (if not hydraulic), suspension component wear over time, potential for exhaust leaks at head pipe.
Electrical System Considerations:
While generally reliable, issues can arise with battery connections, charging system components (regulator/rectifier), and accessory wiring. Proper torque on electrical connections is critical.
Engine Temperature Management:
Air-cooled engines can be sensitive to extreme heat and prolonged low-speed operation. Maintaining proper airflow and using recommended oil is crucial.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and touring prowess.
Model Evolution
Electra Glide Lineage:
The Electra Glide lineage dates back to the 1960s, evolving into the 'Ultra' variants in the 1980s and becoming the benchmark for American touring motorcycles.
Twin Cam Era:
The Twin Cam engine platform was introduced in 1999 and was the primary engine for Harley-Davidson touring models until the introduction of the Milwaukee-Eight engine.
Production
Manufacturing Location:
York, Pennsylvania, USA (primary)
Production Years For Twincam 103 Ultra Classic:
The Twin Cam 103™ was featured in the FLHTCU from approximately 2007 through 2016, with the 2015 model being a significant year for this platform.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson consistently ranks high in customer satisfaction for touring motorcycles.
Model Specific Recognition:
The Electra Glide Ultra Classic has historically been recognized as a benchmark for comfort and capability in the luxury touring motorcycle segment.
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