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Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle Complete Workshop Service Repair Manual 2015
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Electra Glide Ultra Classic Year: 2015 Codes Model Code: FLHTCU 👋 Introduction Market Position Segment: Grand American Touring Target Audience: Long-distance touring...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Electra Glide Ultra Classic
Year:
2015
Codes
Model Code:
FLHTCU
👋 Introduction
Market Position
Segment:
Grand American Touring
Target Audience:
Long-distance touring riders, comfort-focused enthusiasts
Competitive Analysis
Competitors:
Other V-twin touring motorcycles (e.g., Indian Roadmaster, Honda Gold Wing variants)
Key Features
Premium Touring:
Full fairings, saddlebags, tour-pak, advanced infotainment, comfortable seating
Powertrain:
Reliable and torquey V-twin engine optimized for cruising
📋 Manual Details
Coverage Areas
Engine Repair:
Complete Engine Overhaul & Rebuild
Transmission Repair:
Complete Transmission Overhaul & Rebuild
Electrical System:
Wiring Diagrams, Component Testing, Troubleshooting
Chassis Suspension:
Front Forks, Rear Shocks, Swingarm, Bearings
Braking System:
Hydraulic System, ABS, Pad Replacement, Bleeding
Fuel System:
Fuel Injection, Fuel Pump, Injectors, Tank
Cooling System:
Air Cooling System Specifics
Bodywork Trim:
Fairings, Saddlebags, Tour-Pak, Seat, Handlebars
Diagnostic Troubleshooting:
Fault Code Diagnosis, Symptom-Based Troubleshooting
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacement
Special Tools:
Required Specialized Harley-Davidson Tools
Page Count
Estimated Pages:
900+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, timing, seals, gaskets
Engine Management:
EFI, ignition system, sensors, ECU (Engine Control Unit), crank position sensor, throttle position sensor
Transmission Drive:
Gearbox, clutch, primary drive, final drive belt, bearings
Electrical Lighting:
Headlight, taillight, turn signals, auxiliary lighting, battery, charging system (alternator, regulator)
Infotainment Audio:
Boom! Box infotainment system, speakers, antenna, auxiliary inputs, cruise control integration
Braking Performance:
Brake calipers, master cylinders, hydraulic lines, ABS module, rotors, pad wear indicators
Suspension Handling:
Front fork internals (oil, seals, springs), rear shock absorber adjustment and replacement, steering head bearings
Frame Chassis:
Frame inspection, welding points, steering stops, swingarm pivot
Bodywork Aerodynamics:
Fairing removal/installation, windshield, saddlebag latches, tour-pak mounting, seat adjustment
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, tire pressure, brake fluid checks
Engine Rebuild:
Piston ring replacement, valve adjustments, camshaft installation, cylinder head removal/installation
Transmission Service:
Clutch adjustment, primary chain tensioner inspection, gear selection linkage, output shaft seal replacement
Electrical Troubleshooting:
Diagnostic trouble code (DTC) retrieval and interpretation, wiring harness continuity testing, component voltage checks
Brake Bleeding:
ABS and non-ABS brake system bleeding procedures
Suspension Fork Service:
Front fork seal replacement, oil level and viscosity specifications
Fuel System Cleaning:
Throttle body cleaning, injector diagnosis
Wheel Bearing Service:
Front and rear wheel bearing replacement and repacking
Starting Charging System Diagnosis:
Stator output testing, regulator/rectifier testing, starter motor checks
Technical Depth
Depth:
Comprehensive workshop-level repair and maintenance
Diagnostic Capability:
Advanced diagnostics with fault code interpretation
Rebuild Instructions:
Detailed procedures for complete engine and transmission rebuilds
Wiring Diagrams:
Detailed, color-coded electrical schematics
Torque Specifications:
All critical fastener torque values listed
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Resolution:
High-resolution for clear text and diagrams
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103™ V-Twin
Displacement:
1690cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.6:1
Performance
Horsepower Estimated:
Approximately 85-90 HP (at crankshaft, depending on specific tuning)
Torque Peak:
Approximately 105 ft-lbs @ 3,750 RPM (for Twin Cam 103™)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive®
Features
Clutch Type:
Hydraulic Assist, Wet Multi-plate
Primary Drive:
Patented Sling Shot Clutch, 37/59 ratio
Final Drive:
Belt, 32/68 ratio
📐 Dimensions
Exterior
Length:
103.7 in. (2634 mm)
Width Handlebar:
38.0 in. (965 mm)
Height:
54.5 in. (1384 mm)
Wheelbase:
64.5 in. (1638 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight Estimated:
838 lbs (380 kg)
Wet Weight Estimated:
906 lbs (411 kg)
Gvwr:
1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
2.4 cu ft
Tour Pak Capacity:
2.7 cu ft
🛡️ Safety Features
Ratings
ABS:
Standard Anti-lock Braking System (ABS)
Active Features
Braking Assist:
Linked braking system (front and rear brakes partially linked)
Cruise Control:
Standard Electronic Cruise Control
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light
Chassis Stability:
Rigid frame, stable wheelbase for highway cruising
💡 Technology Features
Infotainment
Infotainment System:
Boom! Box 6.5GT Infotainment System
Display Type:
6.5-inch Color Touchscreen
Audio Features:
AM/FM radio, USB/SD card support, Bluetooth connectivity, SiriusXM satellite radio capability
Navigation:
Integrated GPS Navigation System
Driver Assistance
Cruise Control:
Electronic cruise control for highway comfort
Connectivity
Phone Integration:
Bluetooth for hands-free calling and music streaming
Charging:
USB power port for device charging
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months
Primary Chain Tensioner Inspection:
Every 10,000 miles
Spark Plug Replacement:
Every 10,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent SAE 20W-50
Primary Oil Type:
Harley-Davidson Formula+ or equivalent SAE 50
Transmission Oil Type:
Harley-Davidson Formula+ or equivalent SAE 50
Brake Fluid Type:
DOT 4 (Harley-Davidson Genuine Brake Fluid recommended)
Known Issues
Common Wear Items:
Clutch plates, primary chain tensioner shoe, wheel bearings, brake pads
Electrical Gremlins:
Intermittent issues with infotainment, charging system, or accessory wiring can occur over time, requiring diligent troubleshooting.
Engine Vibration:
Characteristic V-twin vibration is normal, but excessive vibration could indicate motor mount issues or imbalances.
📚 Vehicle History
Brand Heritage
Heritage:
Long history of American motorcycle manufacturing, iconic touring platform
Model Evolution
Evolution:
Electra Glide line dating back to the 1960s, continuously updated with technology and comfort features. The 'Ultra Classic' designation signifies the top-tier touring model.
Production
Manufacturing Location:
United States (York, Pennsylvania & Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Consistently recognized as a benchmark in the large touring motorcycle segment by various powersports publications.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for comfort, features, and touring capability.
Certifications
Emissions:
Meets EPA and California emissions standards for motorcycles.