Harley Davidson FLHTCUI Electra Glide 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUI Electra Glide Ultra Classic Year: 2006 Codes Model Code: FLHTCUI Generation Generation Identifier: Tenth Generation Electra Glide (1997-2008) 👋 Introduction Market Position...

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标签: 2006 FLHTCUI Electra Glide Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCUI Electra Glide Ultra Classic

Year:

Codes

Model Code:

FLHTCUI

Generation

Generation Identifier:

Tenth Generation Electra Glide (1997-2008)

👋 Introduction

Market Position

Vehicle Segment:

Full-size touring motorcycle.

Target Audience:

Touring riders seeking comfort, long-distance capability, and extensive features; also aimed at owners and independent repair shops requiring detailed service information.

Competitive Analysis

Key Competitors:

Honda Gold Wing, Indian Roadmaster (though later models), BMW K1200LT.

Key Features

Touring Package:

Full fairings, comfortable seating for rider and passenger, large saddlebags, Tour-Pak with backrest, integrated audio system, cruise control.

Engine Type:

V-twin, pushrod-actuated, overhead valves.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Page Count:

Language:

English

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnostics, specifications, disassembly, reassembly, timing, fuel injection system (EFI), ignition system, cooling system (air-cooled).

Transmission:

Service and repair of the 5-speed Cruise Drive transmission, clutch system, gear selection, lubrication.

Chassis:

Frame, suspension (front forks, rear shock absorbers), steering system, swingarm, wheels, tires.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter, lighting (headlights, taillights, turn signals), instrumentation, sound system, cruise control, auxiliary lighting, diagnostic codes.

Braking System:

Hydraulic brake system, front and rear calipers, master cylinders, brake lines, bleeding procedures, pad replacement, rotor specifications.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, Electronic Fuel Injection (EFI) system diagnostics and calibration.

Bodywork And Fairings:

Removal and installation of fairings, saddlebags, tour-pak, fenders, seats, and trim components.

Comfort And Convenience:

Cruise control system, rider information display, internal/external audio system, heated grips, heated seat.

Procedures Included

Maintenance:

Routine maintenance procedures, oil changes, filter replacements, lubrication points, spark plug replacement, brake fluid changes, tire pressure checks.

Troubleshooting:

Comprehensive troubleshooting guides for common and uncommon issues, diagnostic error codes (DTCs), symptom-based troubleshooting.

Repair:

Detailed step-by-step repair procedures for all major components and systems, including engine rebuild, transmission overhaul, suspension repairs, electrical system diagnostics and repair.

Diagnostics:

On-board diagnostics (OBD-II equivalent for motorcycles), diagnostic trouble code (DTC) retrieval and interpretation, sensor testing, actuator testing.

Specifications:

Torque specifications for all fasteners, critical clearances, fluid capacities, engine timing settings, tire inflation pressures.

Technical Depth

Depth Level:

Comprehensive (covering from basic maintenance to full engine and component overhauls).

Detail Level:

Detailed, with exploded views, diagrams, and step-by-step instructions suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High (suitable for clear reproduction of diagrams and text)

Binding Type

Binding Method:

N/A (Digital Download)

Paper Type

Paper Quality Digital:

High-resolution PDF optimized for screen viewing and printing.

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam 88

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.9:1

Engine Cooling:

Air-cooled

Valve Train:

Overhead valves (OHV), two valves per cylinder, pushrod actuated.

Performance

Horsepower Est:

Approx. 65-70 HP @ 5000 RPM (Estimated, not officially published by Harley-Davidson for this model year).

Torque Est:

Approx. 86 ft-lbs @ 3200 RPM (Estimated, not officially published by Harley-Davidson for this model year).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane (91 AKI)

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive

Clutch Type:

Multi-plate, wet, diaphragm spring.

Features

Primary Drive:

Duplex chain

Final Drive:

Belt drive

Transmission Fluid Type:

Harley-Davidson Formula + Transmission Lubricant (or equivalent API GL-4, SAE 75W-90 synthetic gear oil).

Transmission Fluid Capacity:

2.8 US quarts (2.65 L)

📐 Dimensions

Exterior

Length:

101.3 in. (2573 mm)

Width:

39.0 in. (990 mm)

Height:

56.7 in. (1440 mm)

Wheelbase:

63.5 in. (1613 mm)

Weights

Dry Weight:

Approx. 820 lbs (372 kg)

Gross Vehicle Weight Rating:

Not specified, but typically exceeds 1200 lbs (544 kg).

Payload Capacity:

Approx. 400 lbs (181 kg) considering rider, passenger, and luggage.

Cargo

Saddlebag Capacity:

Integrated hard saddlebags, volume not specified but substantial.

Tour Pak Capacity:

Integrated hard Tour-Pak with backrest, significant storage volume.

🛡️ Safety Features

Ratings

Safety Certifications:

Meets all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles.

Active Features

Braking System:

Dual front disc brakes, single rear disc brake with hydraulic actuation.

Lighting:

Halogen headlight, integrated front and rear turn signals, stop/tail lights, auxiliary driving lights.

Passive Features

Frame Construction:

Steel, cradle frame.

Passenger Features:

Comfortable passenger seat with backrest, floorboards, grab handles.

💡 Technology Features

Infotainment

Audio System:

Integrated AM/FM stereo with CB radio, weather band, and cassette player (later models may have CD player options). Dual speakers in fairing lowers and fairing.

Controls:

Handlebar-mounted audio and cruise control controls.

Driver Assistance

Cruise Control:

Electronic cruise control system for consistent speed maintenance on highways.

Connectivity

Data Port:

Diagnostic connector for electronic diagnostics and tuning (e.g., for EFI mapping).

Instrumentation

Display:

Analog speedometer and tachometer, fuel gauge, voltage meter, oil pressure gauge, and indicator lights. Rider information display for odometer, trip meters, gear indicator, etc.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Transmission Oil Change:

Every 10,000 miles (16,000 km) or annually.

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km) or annually.

Spark Plug Replacement:

Every 10,000 - 15,000 miles (16,000 - 24,000 km), depending on usage and plug type.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (Synthetic) SAE 20W-50 V-Twin Motorcycle Oil or equivalent API CI-4 or CJ-4 rated synthetic or conventional oil.

Engine Oil Capacity:

Approx. 4.0 US quarts (3.8 L) with filter change.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Primary Chain Case Oil:

Harley-Davidson Formula + Transmission Lubricant (or equivalent).

Primary Chain Case Oil Capacity:

Approx. 1.2 US quarts (1.1 L).

Known Issues

Cam Chain Tensioner:

Early Twin Cam 88 models (prior to 2007) can have issues with the hydraulic cam chain tensioners wearing out prematurely, leading to a rattling noise. Later models and aftermarket upgrades address this.

Crankshaft Runout:

Some Twin Cam engines may have been produced with excessive crankshaft runout, potentially leading to premature bearing wear. This is a more serious internal issue.

Starter Drive Gear:

Potential for wear on the starter drive gear and sprag clutch, especially with frequent starting or under heavy load.

📚 Vehicle History

Brand Heritage

Brand History:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and cruising lifestyle.

Model Evolution

Electra Glide Lineage:

The Electra Glide line, introduced in 1965, has been the flagship touring motorcycle for Harley-Davidson, evolving significantly in design, technology, and comfort.

Twin Cam Era:

The 2006 model features the Twin Cam 88 engine, marking a significant upgrade in performance and reliability over previous Evolution engines.

Production

Manufacturing Location:

United States (primarily York, Pennsylvania, and Milwaukee, Wisconsin assembly plants).

🏆 Awards & Recognition

Recognitions

Model Recognition:

Consistently ranked as a top touring motorcycle by major motorcycle publications and enthusiast groups throughout its production run for comfort and capability.

Ratings

Customer Satisfaction:

Generally high customer satisfaction for long-distance comfort and iconic styling, though mechanical reliability can be a point of discussion for specific components.