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Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Complete Workshop Service Repair Manual 2016

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUL Electra Glide Ultra Classic Low Year: 2016 Product Name: Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Complete Workshop Service Repair Manual...
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类型: Motorcycle
厂商:
斯库: 501090
Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Complete Workshop Service Repair Manual 2016
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUL Electra Glide Ultra Classic Low
Year:
2016
Product Name:
Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Complete Workshop Service Repair Manual 2016
Codes
Chassis Code:
FLHTCUL
👋 Introduction
Market Position
Market Position:
Flagship touring motorcycle, designed for long-distance comfort and premium features, catering to riders seeking a relaxed and luxurious touring experience.
Competitive Analysis
Competitive Set:
Competes with other premium touring motorcycles from brands like Indian (Roadmaster, Chieftain), Honda (Gold Wing), and BMW (K 1600 GTL).
Key Features
Key Features:
Lowered suspension and seat height for improved rider accessibility ('Low' designation), powerful Twin Cam 103 High Output engine, extensive storage (Tour-Pak, saddlebags), premium infotainment system (Boom! Box 6.5GT), electronic cruise control, ABS, fairings with integrated vents, passenger backrest and armrests.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Chassis, Electrical System, Fuel System, Ignition System, Cooling System, Lubrication System, Brakes, Suspension, Wheels, Tires, Bodywork, Instrumentation, Controls, Maintenance, Troubleshooting, Diagnostics, Specifications, Wiring Diagrams
Page Count
Page Count:
Extensive (Specific page count not provided in product info, but described as 'Complete Workshop Service Repair Manual')
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 103ci (1690cc) High Output Engine: Engine disassembly, assembly, lubrication, cooling, fuel delivery (EFI), ignition, exhaust, performance tuning.
Transmission Drivetrain:
6-Speed Cruise Drive Transmission: Clutch, gearbox, primary drive, final drive, bearings, seals, lubrication.
Chassis Suspension Brakes:
Frame, forks (Telescopic, 49mm), rear shocks (Premium Hand-Adjustable Ride Control), steering head, swingarm, braking system (4-piston calipers, dual front, single rear discs, ABS), wheel bearings, wheel alignment.
Electrical System:
Battery, charging system (alternator, stator, regulator/rectifier), starting system (starter motor), ignition system, lighting (headlight, taillight, turn signals, auxiliary), instrumentation (speedometer, tachometer, gauges, indicator lights), audio system (Boom! Box 6.5GT infotainment), security system (Smart Security System), wiring diagrams for all circuits.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements (oil, air), brake fluid flush, clutch adjustment, tire pressure checks, spark plug replacement, battery maintenance.
Repair Procedures:
Engine overhaul, transmission rebuild, suspension fork seal replacement, brake caliper rebuild, electrical component diagnostics and replacement, body panel removal and installation.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for all major systems, fault code interpretation, common problem diagnosis and solutions.
Technical Depth
Technical Depth:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds, with detailed specifications and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
Digital Download (likely PDF)
Print Quality
Print Quality:
High-resolution, suitable for printing and digital viewing. Includes clear diagrams and schematics.
Binding Type
Binding Type:
N/A (Downloadable format)
Paper Type
Paper Type:
N/A (Downloadable format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 High Output
Displacement:
103 cubic inches (1690cc)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.0:1
Performance
Torque:
104.7 ft-lb @ 3,000 RPM (142 Nm @ 3,000 RPM)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
91 octane or higher recommended
Ignition System
Ignition:
High-performance, electronic ignition with knock sensor
Lubrication System
Oil Capacity:
5.0 US qt (4.7 L)
Oil Type Specification:
Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent (e.g., SAE 20W-50)
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Clutch Type:
Hydraulic, Assist-Type, Multi-plate wet clutch
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent
📐 Dimensions
Exterior
Length:
101.1 in. (2568 mm)
Width:
39.0 in. (990 mm)
Height:
53.0 in. (1346 mm)
Seat Height Laden:
26.1 in. (663 mm)
Ground Clearance:
4.9 in. (125 mm)
Cargo
Luggage Capacity:
Tour-Pak and Saddlebags: Combined substantial capacity for touring needs.
Weights
Dry Weight:
847 lbs (384 kg)
Weight In Running Order:
902 lbs (409 kg)
Gross Vehicle Weight Rating Gvwr:
1360 lbs (617 kg)
Payload Capacity:
458 lbs (208 kg)
Wheels Tires
Front Tire:
Dunlop D408F 130/60B19 61H BW
Rear Tire:
Dunlop D407T 180/65B16 81H BW
Wheel Type:
Batwing Fairing, Integrated hard saddlebags, Tour-Pak luggage carrier
🛡️ Safety Features
Ratings
Safety Features:
Standard Anti-lock Braking System (ABS), Standard Cruise Control
Active Features
Braking System Details:
Four-piston fixed front calipers with 32mm pistons, 32mm and 25mm; Four-piston fixed rear caliper with 32mm pistons. Dual front and single rear 320mm diameter rotors.
Passive Features
Lighting:
Halogen headlight, LED taillight, integrated LED front and rear turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Boom! Box 6.5GT Infotainment System with touchscreen, GPS navigation, AM/FM radio, SiriusXM compatibility, Bluetooth connectivity, USB/SD card reader.
Speakers:
Integrated fairing speakers, potentially with Tour-Pak speakers for premium audio.
Driver Assistance
Cruise Control:
Electronic Cruise Control
ABS:
Standard Anti-lock Braking System (ABS)
Connectivity
Connectivity Features:
Bluetooth for phone and music streaming, USB port for device charging and media.
Instrumentation
Instrument Cluster:
Analog speedometer and tachometer, digital display for fuel level, engine diagnostics, clock, gear indication, trip meters, and infotainment status.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Synthetic Motorcycle Oil or SAE 20W-50
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant
Transmission Oil:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant
Brake Fluid:
DOT 4 (for ABS and non-ABS systems)
Fork Oil:
Harley-Davidson Factory Damping Fluid (or equivalent, refer to manual for specific grade)
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, wheel bearings, fork seals.
Potential Twin Cam Issues:
While generally robust, earlier Twin Cam engines could experience issues like cam chain tensioner wear, oil pump failures, or head gasket leaks. The 2016 models typically feature improved components.
Infotainment System:
Occasional software glitches or connectivity issues with the Boom! Box system are possible and often resolved with firmware updates or resets.
Electrical Components:
Corrosion on connectors, battery drain issues, or switchgear malfunctions can occur over time, especially in adverse weather.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in building V-twin motorcycles known for their style, sound, and cruising performance.
Model Evolution
Electra Glide Lineage:
The Electra Glide line has been a cornerstone of Harley-Davidson's touring range since the 1960s, evolving from basic tourers to the feature-rich Ultra Classic models of today.
Ultra Classic Low Introduction:
The 'Low' variant, introduced in previous years, specifically addresses rider ergonomics by lowering the seat height and suspension for easier maneuverability and greater accessibility for a wider range of riders.
Production
Production Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Harley-Davidson motorcycles, particularly the Electra Glide series, are consistently recognized for their comfort, touring capability, and iconic styling in motorcycle media and rider polls.
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