Harley Davidson FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled 2016 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled Year: 2016 Product Type: Factory Service Repair Workshop Manual 👋 Introduction Market Position Category:...

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled

Year:

Product Type:

Factory Service Repair Workshop Manual

👋 Introduction

Market Position

Category:

Flagship Grand American Touring Motorcycle.

Target Audience:

Owners seeking in-depth knowledge for DIY maintenance and repair, as well as professional motorcycle technicians.

Competitive Analysis

Positioning:

Harley-Davidson's premium touring platform, offering comfort, technology, and performance for long-distance riding.

Key Features

Model Distinction:

Low-profile seat and suspension for easier rider footing, Twin-Cooled engine for consistent performance, extensive touring amenities.

Manual Value:

Provides factory-accurate procedures, specifications, and diagnostic information, empowering owners and saving on professional service costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service, repair, and maintenance for the 2016 Harley-Davidson FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled.

Secondary Coverage:

Includes troubleshooting, diagnostics, wiring diagrams, and component specifications.

Page Count

Estimated Pages:

Over 900 pages (typical for this model's comprehensive manual).

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Twin-Cooled High Output Twin Cam 103B (Screamin' Eagle upgrades may have specific notes).

Fuel System:

Electronic Sequential Port Fuel Injection (ESPFI), fuel pump, injectors, throttle body.

Ignition System:

Electronic ignition, spark plugs, coils, sensors.

Transmission:

6-speed Cruise Drive Transmission.

Clutch:

Hydraulic clutch operation and components.

Drive System:

Primary drive, belt drive system, rear drive.

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, accessories, CAN bus communication.

Chassis And Suspension:

Frame, front fork (including Showa Dual Bending Valve forks), rear shocks, swingarm, wheel bearings.

Braking System:

Front and rear disc brakes, hydraulic system, ABS components, brake fluid specifications.

Wheels And Tires:

Wheel specifications, tire types, inflation pressures, mounting.

Bodywork And Fairings:

Fairings, saddlebags, tour-pak, fenders, seat, handlebars, controls.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic tool usage (e.g., Harley-Davidson Digital Technician).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, adjustments, inspections.

Engine Repair:

Top-end rebuilds, bottom-end overhauls, timing, valve adjustments.

Transmission Repair:

Gearbox disassembly and reassembly, clutch service.

Electrical Troubleshooting:

Wiring diagram interpretation, component testing, circuit diagnosis.

Brake Service:

Brake pad replacement, caliper service, bleeding procedures, ABS system maintenance.

Suspension Service:

Fork seal replacement, shock absorber service and replacement.

Bodywork Repair:

Fairing and panel removal/installation, accessory mounting.

Diagnostic Procedures:

Step-by-step guides for identifying and resolving common and complex issues.

Wiring Diagrams:

Detailed, color-coded wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval.

Pages:

Printable pages, often optimized for double-sided printing.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Diagram Quality:

Clear, legible wiring diagrams and exploded views.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled Twin Cam 103™ High Output with Twin Cooling (Front Cylinder Fin Cooling).

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.6:1

Performance

Horsepower:

Approx. 80-85 HP at 5010 RPM (estimated, specific output varies with dyno and testing conditions).

Torque:

Approx. 104.7 ft-lbs (142 Nm) at 3500 RPM (estimated).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) with ride-by-wire throttle.

Fuel Type:

Unleaded gasoline, minimum 91 octane recommended.

Oil System

Oil Type:

Harley-Davidson Genuine SYN3 (SAE 20W-50) or approved synthetic equivalent.

Oil Capacity:

Approx. 4 quarts (3.8 L) with filter change.

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive®

Primary Drive:

Double-row chain, 34/46 ratio.

Final Drive:

Belt, 32/66 ratio.

Features

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.827, 5th: 3.149, 6th: 2.790

Clutch Type:

Hydraulically Actuated, Ball Bearing Assist Wet Clutch.

Transmission Fluid

Fluid Type:

Harley-Davidson Formula + Transmission & Primary Chain Case Lubricant or equivalent.

Fluid Capacity:

Approx. 1 quart (0.95 L) for primary, 1 quart (0.95 L) for transmission.

📐 Dimensions

Exterior

Length:

100.4 in. (2550 mm)

Seat Height:

26.7 in. (678 mm) (Unladen)

Ground Clearance:

5.1 in. (130 mm)

Weights

Dry Weight:

844 lbs (383 kg)

Weight In Running Order:

937 lbs (425 kg)

Fuel Capacity

Fuel Tank Capacity:

6.0 gallons (22.7 L)

Dimensions

Wheelbase:

64.2 in. (1630 mm)

🛡️ Safety Features

Ratings

Standard Anti-lock Braking System (ABS)

Active Features

Braking:

Linked front and rear brakes with ABS.

Lighting:

Daymaker LED headlights and fog lamps, LED rear lighting.

Passive Features

Construction:

Robust frame, integrated fairings for rider protection.

Cruise Control:

Electronic Cruise Control.

💡 Technology Features

Infotainment

Audio System:

Boom!™ Box 6.5GT Audio System with 6.5-inch color touch screen.

Navigation:

Integrated GPS navigation system.

Connectivity:

Bluetooth for phone and media, USB connection, CB/Intercom functionality.

Driver Assistance

Cruise Control:

Electronic Cruise Control.

Standard Anti-lock Braking System (ABS).

Vehicle Systems

Instrumentation:

Analog gauges with digital screen for infotainment and vehicle data.

Security:

H-D Smart Security System with proximity-based key fob.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 12 months, whichever comes first.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Fluid Specifications

Engine Oil Viscosity:

SAE 20W-50 (Harley-Davidson SYN3 or approved synthetic).

Brake Fluid Type:

DOT 4.

Primary Chain Case Fluid:

Harley-Davidson Formula + or equivalent.

Transmission Fluid:

Harley-Davidson Formula + or equivalent.

Known Issues

Common Wear Items:

Clutch friction plates, brake pads, tires, spark plugs.

Potential Trouble Spots:

Wiring harness integrity (especially on older models/after modifications), fuel system sensor calibration, ABS system component reliability.

Maintenance Schedule Details

Spark Plugs:

Inspect at 5,000 miles, replace as needed or at recommended intervals (e.g., 20,000-30,000 miles).

Air Filter:

Inspect at 5,000 miles, clean or replace as needed.

Drive Belt:

Inspect tension and condition at 5,000 miles, adjust or replace as needed.

📚 Vehicle History

Brand Heritage

Legacy:

Harley-Davidson, founded in 1903, with a long history of producing iconic motorcycles, particularly touring models.

Model Evolution

Electra Glide Lineage:

The Electra Glide platform has been a staple of Harley-Davidson's touring lineup since the 1960s, evolving with technology and rider comfort.

Ultra Classic Low:

The 'Low' designation signifies a factory-lowered suspension and seat height, introduced to improve accessibility for a wider range of riders.

Twin Cooled Engine:

The Twin-Cooled system was introduced to manage heat effectively in the demanding conditions of large-displacement V-twin engines, especially for touring applications.

Production

Manufacturing Location:

United States (Various Harley-Davidson assembly plants).

🏆 Awards & Recognition

Recognitions

Model Recognition:

Often cited in motorcycle reviews for comfort, touring capability, and rider-friendly ergonomics (for its class).

Ratings

Customer Satisfaction:

Generally high among Harley-Davidson owners, reflecting brand loyalty and satisfaction with touring features.

Certifications

Manufacturing Standards:

Manufactured to Harley-Davidson's stringent factory standards and quality control.