Harley Davidson FLHTCUSE Electra Glide 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUSE Electra Glide Ultra Classic Year: 2010 Codes Model Code: FLHTCUSE (Custom Ultra Classic Electra Glide) 👋 Introduction Market Position Market Segment: Premium...

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCUSE Electra Glide Ultra Classic

Year:

Codes

Model Code:

FLHTCUSE (Custom Ultra Classic Electra Glide)

👋 Introduction

Market Position

Market Segment:

Premium Grand American Touring Motorcycle

Target Demographic:

Long-distance riders, touring enthusiasts, and those seeking a high-performance, comfortable, and feature-rich motorcycle.

Competitive Analysis

Competitors 2010:

Indian Roadmaster, Honda Gold Wing, BMW K1600GTL (though K1600 arrived later), Victory Vision Tour.

Key Features

Engine:

Twin Cam 110 cu. in. (1802cc) V-Twin engine, specifically tuned for the CVO (Custom Vehicle Operations) model.

Suspension:

Air-adjustable rear suspension for customizable ride comfort and load carrying.

Comfort Features:

Full fairings, large windscreen, comfortable seating for rider and passenger, heated grips, heated seat, cruise control, premium audio system.

Luggage:

Integrated hard saddlebags and Tour-Pak with premium liners.

Finish And Appointments:

Custom paint schemes, chrome accents, and premium badging characteristic of CVO models.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of the 2010 Harley-Davidson FLHTCUSE Electra Glide Ultra Classic

Assumed Technician Skill:

Fully conversant with general automotive/motorcycle repair and maintenance principles

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for a comprehensive service manual of this era)

Manual Type

Manual Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, repair, and reassembly of the Twin Cam 110 V-Twin engine.

Fuel System:

EFI (Electronic Fuel Injection) system diagnosis, fuel pump, injectors, throttle body, sensors, and fuel tank.

Ignition System:

Ignition module, spark plugs, wiring, and timing.

Transmission:

6-speed Cruise Drive transmission overhaul, clutch, internal components, and fluid service.

Drivetrain:

Primary drive, final drive belt, chain (if applicable to specific sub-models), and wheel bearings.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator), starter, lighting, horn, and accessory circuits.

Brakes:

Hydraulic brake system diagnosis, caliper service, master cylinders, brake lines, and ABS (Anti-lock Braking System) if equipped.

Suspension:

Front fork (37mm Telescopic), rear shock absorbers, air suspension adjustment, and overhaul.

Steering:

Headset bearings, steering stem, and handlebar assembly.

Bodywork:

Fairings, saddlebags, tour-pak, fuel tank, fenders, seats, and trim components.

Comfort Systems:

Climate control (air conditioning for CVO models), cruise control, audio system, and infotainment.

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules, fluid changes, filter replacements, and lubrication points.

Diagnostic Troubleshooting:

Systematic troubleshooting guides and flowcharts for common and uncommon issues.

Engine Repair:

Piston, cylinder, valve train, camshaft, crankshaft, and gasket replacement procedures.

Transmission Repair:

Gear set, shift drum, mainshaft, and countershaft servicing.

Electrical Troubleshooting:

Fault finding for electrical systems, component testing, and wiring harness repair.

Brake System Overhaul:

Brake pad replacement, caliper rebuilding, and bleeding procedures.

Suspension Adjustment And Repair:

Fork seal replacement, shock absorber servicing, and ride height adjustment.

Bodywork Disassembly And Reassembly:

Removal and installation of fairings, luggage, and decorative components.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.

Special Tools Required:

Highlights specific Harley-Davidson special tools required for certain procedures.

Torque Specifications:

Detailed torque specifications for all critical fasteners and components.

Diagnostic Codes:

Coverage of diagnostic trouble codes (DTCs) and their interpretation for the Delphi ECU.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, allowing for clear viewing and printing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 110 V-Twin

Displacement:

110 cu. in. (1802 cc)

Bore X Stroke:

4.000 in. x 4.380 in. (101.6 mm x 111.3 mm)

Compression Ratio:

9.1:1

Performance

Horsepower Rating:

Approximately 95-100 HP (at crankshaft, estimated based on CVO tuning for 2010)

Torque Rating:

Approximately 115-120 ft-lbs (at crankshaft, estimated based on CVO tuning for 2010)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) - Delphi

Fuel Type:

Premium Unleaded Gasoline, 91 octane or higher recommended

Oil System

Oil Capacity:

4.0 quarts (3.8 L) (with filter change)

Oil Type:

Harley-Davidson SYN3 Synthetic Motorcycle Lubricant (or equivalent API CG-4 rated synthetic V-Twin motorcycle oil)

🔧 Transmission

Standard

Transmission Type:

6-speed, Cruise Drive

Primary Drive:

Patented single-sided, gold-chain primary drive enclosed in a 3-piece, hard-coated, aluminum alloy housing.

Final Drive:

Carbon-fiber belt, 50-tooth (14mm pitch) belt drive with a 32-tooth front pulley.

Features

Clutch Type:

Hydraulic, Assist-type, 9-plate wet clutch

Transmission Fluid:

Harley-Davidson Formula+ (or equivalent SAE 50 transmission oil)

📐 Dimensions

Exterior

Length:

103.1 in. (2619 mm)

Width:

38.5 in. (978 mm)

Height:

57.5 in. (1460 mm)

Wheelbase:

63.5 in. (1613 mm)

Ground Clearance:

5.2 in. (132 mm)

Weights

Dry Weight:

858.4 lbs (389.4 kg)

Gvwr:

1360 lbs (617 kg)

Payload Capacity:

501.6 lbs (227.5 kg)

Capacities

Fuel Capacity:

6.0 gallons (22.7 L) (including 1.0 gallon reserve)

🛡️ Safety Features

Ratings

ABS Availability:

Standard on FLHTCUSE models

Active Features

Braking System:

Antilock Braking System (ABS) integrated into front and rear hydraulic circuits.

Lighting:

Full LED lighting including headlight, taillight, and turn signals for enhanced visibility.

Passive Features

Chassis Construction:

Steel frame and swingarm designed for stability and rider comfort.

Tire Specifications:

Front: 130/70R18, Rear: 180/65B16 (Tubeless)

💡 Technology Features

Infotainment

Audio System:

Premium Harman/Kardon 40-watt per channel stereo system with AM/FM radio, CD player, and auxiliary input.

Display:

Large, legible LCD display for audio information, clock, and system status.

Driver Assistance

Cruise Control:

Electronic cruise control for relaxed highway riding.

Security:

Factory installed Smart Security System with proximity-based fob.

Connectivity

Auxiliary Input:

Standard 3.5mm auxiliary audio input for connecting MP3 players or other devices.

Lighting

Headlight Type:

Dual Halogen headlights with integrated fog lamps (part of the FLHTCUSE package).

Comfort Features

Heated Grips And Seat:

Standard feature for rider and passenger comfort in varying weather conditions.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first (engine oil and filter change, primary chain case oil change, inspection).

Subsequent Oil Changes:

Every 5,000 miles (8,000 km) or 12 months for engine oil and filter.

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km) or 24 months.

Transmission Fluid Change:

Every 20,000 miles (32,000 km) or 48 months.

Brake Fluid Flush:

Every 24 months, regardless of mileage.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 or equivalent SAE 20W-50 V-Twin motorcycle lubricant (API SG, SH, SJ, SL, SM, or HD-360 specification).

Primary Chain Case Oil:

Harley-Davidson Formula+ or equivalent SAE 50 motorcycle lubricant.

Transmission Oil:

Harley-Davidson Formula+ or equivalent SAE 50 motorcycle lubricant.

Brake Fluid:

DOT 4 specification.

Rear Suspension Air Pressure:

Adjustable, typically 0-60 psi depending on load and rider preference (refer to manual for specific recommendations).

Known Issues

Cam Chain Tensioners:

Early Twin Cam models (pre-2007) had issues with plastic hydraulic cam chain tensioners. 2010 models typically use updated or hydraulic tensioners, but inspection is still recommended.

Oil Leaks:

Potential leaks from primary cover, rocker boxes, or oil filter housing can occur due to aging seals or improper installation.

Charging System Issues:

Occasional failures of the voltage regulator or stator can lead to battery charging problems.

Air Suspension Leaks:

Hissing sounds or sagging rear suspension can indicate a leak in the air lines, shock seals, or compressor.

Exhaust Flaking:

Some stock exhaust systems may exhibit chrome flaking or discoloration over time, particularly in high-heat areas.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in 1903 in Milwaukee, Wisconsin, USA. Pioneer in motorcycle manufacturing.

Electra Glide Legacy:

The Electra Glide line, introduced in 1965, has been the flagship touring model for Harley-Davidson, evolving with rider comfort and technology.

Model Evolution

Cvo Program Origin:

The Custom Vehicle Operations (CVO) program began in 1999, offering limited-production, factory-customized motorcycles with exclusive paint, engines, and features.

Twin Cam Introduction:

The Twin Cam engine platform was introduced in 1999, with the Twin Cam 110 becoming the largest displacement engine offered by Harley-Davidson in production motorcycles for many years.

Production

Production Location:

York, Pennsylvania, USA (for final assembly of touring models)

Limited Production Nature:

The FLHTCUSE models are part of the CVO line, produced in limited numbers with unique styling and components, making them collectible.

🏆 Awards & Recognition

Recognitions

Model Reputation:

Consistently recognized as a top-tier touring motorcycle for its comfort, performance, and features.

Brand Recognition:

Harley-Davidson is a globally recognized brand synonymous with American motorcycle culture and the touring segment.