Harley Davidson FLHTCUSE Screamin Eagle Motorcycle Complete Workshop Service Repair Manual 2006

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUSE Screamin' Eagle Ultra Classic Electra Glide Year: 2006 Product Type: Workshop Service Repair Manual Codes Model Code: FLHTCUSE Engine Family Code: Screamin'...

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标签: 2006 FLHTCUSE Screamin Eagle Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCUSE Screamin' Eagle Ultra Classic Electra Glide

Year:

Product Type:

Workshop Service Repair Manual

Codes

Model Code:

FLHTCUSE

Engine Family Code:

Screamin' Eagle 103

👋 Introduction

Market Position

Segment:

Flagship Touring Motorcycle (CVO - Custom Vehicle Operations)

Target Audience:

Enthusiast owners seeking detailed service information for their premium Harley-Davidson motorcycle.

Competitive Analysis

Competitors:

Similar high-end touring motorcycles from brands like Honda (Gold Wing), Indian (Roadmaster), and BMW (K Series Touring).

Key Features

Vehicle Distinction:

CVO models represent limited production, factory-customized versions with enhanced performance and premium features.

Manual Value Proposition:

Provides essential technical data for maintaining and repairing a highly specialized and expensive motorcycle.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service and repair for the 2006 Harley-Davidson FLHTCUSE Screamin' Eagle motorcycle.

Specific Systems Covered:

Engine, Fuel System, Drivetrain, Chassis, Electrical System, Suspension, Brakes, Bodywork, Accessories.

Page Count

Estimated Pages:

700-900 (typical for a complete workshop manual of this era and complexity)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top End (Cylinders, Heads, Valves), Bottom End (Crankcase, Crankshaft, Connecting Rods), Camshafts, Pistons, Rings, Lubrication System, Cooling (Air-Cooled).

Fuel System Efi:

Fuel Injection System (EFI), Throttle Body, Fuel Pump, Fuel Injectors, Sensors (MAP, IAT, TPS), ECM/ECU Diagnostics.

Drivetrain:

Clutch (Operation, Adjustment, Replacement), Transmission (Gearbox, Shifting Mechanism, Lubrication), Primary Drive, Final Drive (Belt Drive System, Belt Tension).

Chassis Suspension:

Frame, Front Forks (Inspection, Seal Replacement, Fluid Change), Rear Shock Absorbers (Adjustment, Replacement), Swingarm, Wheel Bearings.

Braking System:

Front and Rear Brake Calipers, Master Cylinders, Brake Lines, Brake Pads, Rotor Inspection, Brake Fluid Flush and Bleed.

Electrical System:

Battery, Charging System (Stator, Regulator/Rectifier), Ignition System, Lighting (Headlight, Taillight, Signals), Starting System (Starter Motor, Solenoid), Horn, Instrument Cluster, Wiring Diagrams.

Bodywork Fairings:

Fairing Components, Saddlebags, Tour-Pak, Seat Removal/Installation, Body Panel Fasteners and Removal Procedures.

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacement, Air Filter Service, Spark Plug Replacement, Belt Inspection and Tensioning, Tire Pressure Checks, Chain Adjustment (if applicable, though likely belt drive).

Diagnostic Procedures:

Troubleshooting common faults, reading diagnostic codes (DTCs), using diagnostic tools, intermittent electrical fault tracing.

Repair Procedures:

Complete engine teardown and reassembly, transmission rebuilds, fork overhauls, brake system repairs, electrical component replacement.

Assembly Disassembly:

Detailed step-by-step instructions for removing and installing major components and sub-assemblies.

Wiring Diagrams:

Comprehensive, color-coded wiring diagrams for all electrical systems.

Technical Depth

Depth:

Extremely High - Covers from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

Detail Level:

Detailed torque specifications, clearances, special tool requirements, and assembly sequences.

📊 Manual Specifications

File Format

Format:

Digital Download (PDF)

Searchability:

Typically text-searchable for quick information retrieval.

Print Quality

Quality:

High-resolution scans for clear text and diagrams, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-Cooled, Twin Cam 96 (Modified for Screamin' Eagle)

Displacement:

1584 cc (96 cubic inches) - Modified to Screamin' Eagle 103 specifications.

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm) - Likely modified bore for 103 ci.

Compression Ratio:

9.2:1 (Standard Twin Cam 96), likely higher for Screamin' Eagle 103.

Performance

Horsepower:

Estimated 85-95 HP (Stock Twin Cam 96), higher for Screamin' Eagle 103 variant (specific figures often not published but significantly more).

Torque:

Estimated 90-100 ft-lbs (Stock Twin Cam 96), higher for Screamin' Eagle 103 variant.

Fuel System

Induction Type:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Requirement:

Premium Unleaded Gasoline (91 octane or higher recommended)

Lubrication System

Oil Capacity:

Approx. 4.0 US quarts (3.8 liters) with filter change.

Oil Type:

Harley-Davidson Genuine V-Twin Synthetic or equivalent SAE 20W-50 motorcycle oil.

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive

Gear Ratios:

Refer to manual for specific gear ratios (typically: 1st: 9.59, 2nd: 6.65, 3rd: 4.94, 4th: 3.79, 5th: 3.21, 6th: 2.79)

Optional

Optional Transmission:

N/A (Standard for FLHTCUSE)

Features

Primary Drive:

Duplex Chain, 34/46 ratio

Final Drive:

Belt Drive, 32/66 ratio

Transmission Fluid Type:

Harley-Davidson Genuine Formula + Transmission/Primary Chaincase Lubricant or equivalent.

Transmission Fluid Capacity:

Approx. 24 US fl oz (0.71 L).

📐 Dimensions

Exterior

Length:

Approx. 103.1 in. (2619 mm)

Wheelbase:

Approx. 63.5 in. (1613 mm)

Ground Clearance:

Approx. 5.1 in. (130 mm)

Weights

Dry Weight:

Approx. 863 lbs (391 kg)

Gross Vehicle Weight Rating:

Approx. 1360 lbs (617 kg)

Fuel Capacity:

6.0 US gallons (22.7 L)

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as automobiles. Safety is primarily determined by rider skill and adherence to traffic laws.

Active Features

Braking:

Linked Brembo® Brakes, Dual 320mm discs front, Single 320mm disc rear.

Lighting:

Halogen headlight, Auxiliary passing lamps, LED tour-pak and saddlebag lighting.

Passive Features

Chassis Stability:

Large touring frame, Fairing for wind protection, Ergonomic rider position.

💡 Technology Features

Infotainment

Audio System:

Premium AM/FM/WB, CD player with weather band, integrated CB/Intercom system, rear speakers.

Cruise Control:

Electronic Cruise Control.

Driver Assistance

Assistance Features:

Linked braking system enhances rider control during deceleration.

Connectivity

Communication:

Integrated CB and intercom system for rider-passenger and rider-rider communication.

Instrumentation

Dashboard:

Analog gauges (speedometer, tachometer, fuel, oil pressure, voltmeter) with integrated digital readouts for odometer, trip meters, gear indication, etc.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) - typically includes oil change, primary chaincase lubrication, inspection of all fasteners, controls, and chassis components.

Subsequent Service:

Every 5,000 miles (8,000 km) or annually, whichever comes first - includes oil and filter change, inspection of belt tension, brake system, etc.

Major Service Intervals:

Refer to manual for specific intervals for spark plugs, brake fluid flush, fork oil change, and engine tune-up.

Fluid Specifications

Engine Oil Spec:

SAE 20W-50 Harley-Davidson Genuine V-Twin Synthetic or equivalent.

Transmission Primary Fluid Spec:

Harley-Davidson Genuine Formula + Transmission/Primary Chaincase Lubricant or equivalent.

Brake Fluid Spec:

DOT 4 Brake Fluid.

Known Issues

Common Wear Items:

Clutch friction plates, brake pads, tires, belt drive components (tensioner, pulley, belt), fork seals.

Potential Electrical Issues:

Wiring harness fatigue, regulator/rectifier failures, battery drain (common on all motorcycles).

Engine Tuning:

Proper ECU tuning is crucial for optimal performance and longevity, especially for modified engines like the Screamin' Eagle.

📚 Vehicle History

Brand Heritage

Brand Establishment:

Harley-Davidson Motor Company founded in 1903.

Motorcycle Heritage:

Long history of producing large-displacement V-twin motorcycles, particularly touring models.

Model Evolution

Electra Glide Origin:

The Electra Glide line dates back to the 1960s, evolving significantly over decades.

Screamin Eagle Cvo:

CVO (Custom Vehicle Operations) division established to create limited-edition, high-performance, factory-customized models. The FLHTCUSE is a prime example.

Production

Production Era:

2006 model year.

Production Volume:

CVO models are produced in limited quantities, increasing their exclusivity.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

CVO models are consistently recognized for their craftsmanship, exclusivity, and high-performance appeal within the motorcycle community.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to the premium nature and performance of CVO models, though maintenance costs can be a factor.

Certifications

Certification:

N/A (Motorcycle specific certifications differ from automotive standards).