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Harley Davidson FLHTK Electra Glide 2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTK Electra Glide Ultra Limited Year: 2012 Codes Engine Family: Twin Cam 103™ Generation Platform: Project Rushmore (for 2014 model year, but 2012...
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类型: Motorcycle
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Harley Davidson FLHTK Electra Glide 2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTK Electra Glide Ultra Limited
Year:
2012
Codes
Engine Family:
Twin Cam 103™
Generation
Platform:
Project Rushmore (for 2014 model year, but 2012 is a precursor to the significant changes, still retaining key touring platform elements)
👋 Introduction
Market Position
Segment:
Full-size Grand American Touring motorcycle.
Target Audience:
Long-distance touring riders, riders prioritizing comfort, features, and luggage capacity.
Competitive Analysis
Competitors 2012:
Honda Gold Wing, Indian Roadmaster (though Indian's revival was gaining traction), BMW R1200RT, Victory Vision Tour.
Key Features Vehicle
Touring Focus:
Designed for comfort and luggage capacity on long journeys, featuring a large fairing, saddlebags, and Tour-Pak.
Comfort And Ergonomics:
Adjustable rider and passenger backrests, spacious seating, ample legroom, cruise control.
Key Features Manual
Value Proposition:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the FLHTK Electra Glide Ultra Limited efficiently and accurately.
Knowledge Base:
Contains factory-level procedures, specifications, and diagrams essential for proper service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, overhaul, diagnostics, and maintenance of the 2012 Harley-Davidson FLHTK Electra Glide Ultra Limited.
Secondary Coverage:
Troubleshooting, wiring diagrams, component identification, specifications, and procedures.
Page Count
Estimated Pages:
Refer to specific product listing for exact page count, typically 700-1000+ pages for a comprehensive factory service manual.
Manual Type
Type:
Service Manual / Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Final Drive
Chassis:
Frame, Suspension (Front and Rear), Wheels, Tires, Steering, Brakes
Electrical:
Ignition, Starting, Charging, Lighting, Instruments, Audio System, Security System, Electronic Control Module (ECM), Wiring Harnesses
Bodywork And Accessories:
Fairings, Saddlebags, Tour-Pak, Seat, Windshield, Controls, Mounting hardware
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, lubrication, filter replacement, battery care, tire pressure checks.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electronic diagnostic procedures, visual inspection techniques.
Repair And Overhaul:
Complete disassembly and reassembly procedures for all major components, including engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement.
Technical Data:
Torque specifications, clearances, tolerances, wiring diagrams, schematics, special tool requirements.
Technical Depth
Depth Level:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system servicing.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Typically text-searchable PDF for efficient information retrieval.
Print Quality
Print Readability:
Designed for digital viewing and printing; clarity of diagrams and text is critical.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103™ V-Twin
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder.
Performance
Torque Rating:
Approx. 101 lb-ft (137 Nm) @ 3500 RPM (varies slightly based on specific configurations and measurement conditions)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum 91 octane recommended.
Cooling System
Cooling Method:
Air-cooled, with oil cooling for the engine oil.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive®
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.810, 5th: 3.143, 6th: 2.790 (Typical ratios, may vary slightly)
Features
Clutch Type:
Hydraulically actuated, 9-plate, wet clutch
Final Drive:
Belt Drive, 32/46 ratio
Fluid Specifications
Transmission Fluid:
Harley-Davidson SYN3® Synthetic Motorcycle Lubricant or equivalent meeting Harley-Davidson specification.
📐 Dimensions
Exterior
Length:
Approx. 103.1 in. (2619 mm)
Seat Height Laden:
Approx. 27.6 in. (700 mm)
Ground Clearance:
Approx. 5.1 in. (130 mm)
Weights
Dry Weight:
Approx. 833 lbs (378 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1360 lbs (617 kg)
Payload Capacity:
Approx. 527 lbs (239 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (62 L)
Tour Pak Capacity:
Approx. 2.4 cu ft (67 L)
🛡️ Safety Features
Ratings
Crash Safety Standards:
Motorcycle safety standards; specific NHTSA ratings not typically provided for motorcycles in the same way as cars.
Active Features
Braking System:
Integrated, dual-bending valve front forks; rear emulsion shocks. Linked braking system (Brake Assist) available as an option or standard on some trims, engaging both front and rear brakes.
ABS:
Anti-lock Braking System (ABS) standard on FLHTK model.
Passive Features
Lighting:
Halogen headlight, auxiliary passing lamps, LED tail/stop lights, front/rear turn signals.
Security:
Factory-installed Smart Security System with proximity-based, hands-free fob.
💡 Technology Features
Infotainment
Audio System:
Boom!™ Box 6.5GT Infotainment System with AM/FM/Weather Band, USB/SD card/Auxiliary input, Bluetooth® capability, CB/VHF radio, and GPS navigation.
Display:
6.5-inch color touchscreen display.
Driver Assistance
Cruise Control:
Electronic cruise control.
Connectivity
Smartphone Integration:
Limited direct smartphone integration beyond Bluetooth audio streaming and hands-free calling.
Vehicle Management
Instrumentation:
Analog gauges (speedometer, tachometer) with integrated digital readouts for fuel level, gear selection, odometer, trip meters, and diagnostics.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter for most routine services.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3® Synthetic Motorcycle Lubricant (SAE 20W-50) or equivalent meeting Harley-Davidson specification.
Primary Chain Case Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant, or SYN3® Synthetic Motorcycle Lubricant.
Brake Fluid:
DOT 4 (refer to manual for specific Harley-Davidson recommended fluid).
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, tires, spark plugs, air filter.
Potential Electrical Gremlins:
Older models can sometimes experience issues with wiring harness integrity or component failures (e.g., starter solenoid, fuel pump module). Comprehensive wiring diagrams in the manual are crucial.
Fuel System Maintenance:
Ensuring clean fuel and proper fuel filter replacement is important for the fuel injection system's longevity.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Harley-Davidson has a long history of producing large displacement V-twin motorcycles, with the Electra Glide lineage dating back to the 1960s.
Model Evolution
Electra Glide Evolution:
The FLHTK Ultra Limited represents a premium touring variant, building upon the foundational Electra Glide platform with enhanced features for comfort and convenience.
Twin Cam 103 Integration:
The Twin Cam 103 engine was a significant powertrain upgrade, offering more torque and refinement for touring applications.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin facilities)
🏆 Awards & Recognition
Recognitions
Touring Capabilities:
Harley-Davidson's touring motorcycles, including the Electra Glide line, are consistently recognized for their long-distance comfort, rider amenities, and iconic styling.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for the Electra Glide platform, often cited for its comfort, touring performance, and brand loyalty.
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