Category:
Full-dress touring motorcycle
Target Audience:
Long-distance riders, touring enthusiasts, owners seeking in-depth maintenance and repair knowledge.
Key Competitors Segment:
Other premium touring motorcycles from manufacturers like Indian Motorcycle (e.g., Roadmaster), Honda (e.g., Gold Wing), and BMW (e.g., R 1250 RT).
Vehicle Features:
Batwing fairing with integrated audio and wind protection, comfortable seating for rider and passenger, ample storage (tour-pak, saddlebags), cruise control, advanced infotainment system, air-adjustable rear suspension.
Value:
Provides factory-accurate procedures and specifications, crucial for maintaining the integrity and performance of a complex touring motorcycle, potentially saving significant costs compared to dealership service.
Primary Coverage:
FLHTK Electra Glide Ultra Limited
Secondary Coverage:
Likely covers related FLHT family models with shared components, confirm via specific chapter headings if available.
Estimated Page Count:
Typically 600-900 pages for a comprehensive factory service manual of this era and model.
Type:
Factory Service Repair Workshop Manual
Language:
English (Standard for Harley-Davidson factory manuals)
Engine Systems:
Twin Cam 103 (1690cc) engine: disassembly, assembly, troubleshooting, diagnostics, component repair (e.g., cylinders, pistons, crankshaft, camshafts, valves, lubrication system, fuel injection, ignition system, exhaust).
Transmission Drivetrain:
6-speed Cruise Drive transmission: removal, installation, overhaul, troubleshooting, fluid specifications, final drive belt maintenance.
Electrical Systems:
Wiring diagrams, lighting systems (headlights, taillights, turn signals), charging system (stator, regulator/rectifier), starting system (starter motor, battery), ignition system, fuel injection system (ECM, sensors), audio system, cruise control, fairing controls, security system.
Chassis Suspension Brakes:
Frame inspection and repair, front suspension (forks, steering head), rear suspension (shock absorbers), braking system (hydraulic calipers, master cylinders, ABS components, brake fluid specifications), wheel and tire service.
Bodywork Fairings:
Fairing removal and installation, body panel repair and replacement, fuel tank service, seat service, storage compartment access and repair.
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, brake fluid flushes, primary chain adjustment, spark plug replacement, air filter service, battery maintenance.
Troubleshooting:
Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides, error code interpretation.
Repair Rebuild:
Detailed step-by-step instructions for component disassembly, repair, assembly, and installation, including engine and transmission overhauls.
Technical Specifications:
Torque specifications for all fasteners, clearances, tolerances, electrical specifications, fluid capacities, and part numbers.
Depth:
Comprehensive. Covers everything from basic scheduled maintenance and adjustments to complete engine, transmission, and electrical system overhauls and diagnostics.
Engine Type:
Air-cooled, Twin Cam 103™
Displacement:
103 cubic inches (1690cc)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Horsepower:
Approx. 75 HP @ 5,250 RPM (typical for Twin Cam 103)
Torque:
Approx. 98.5 ft-lbs @ 3,500 RPM (typical for Twin Cam 103)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic Oil
Oil Capacity:
4.0 US qt (3.8 L)
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.818, 5th: 3.150, 6th: 2.790 (approximate, refer to manual for exact ratios)
Clutch Type:
Hydraulic, multi-plate wet clutch
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/68 ratio
Transmission Oil Type:
Harley-Davidson High Performance Formula Transmission Fluid (or equivalent with appropriate viscosity and lubricity for Harley transmissions)
Capacity:
2.7 US qt (2.55 L)
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash test ratings like passenger vehicles. Safety focus is on rider protection and vehicle stability.
Braking System:
Linked, 4-piston calipers, dual front, single rear, with optional ABS (Anti-lock Braking System).
Lighting:
Full LED lighting for front and rear, auxiliary passing lamps, front and rear turn signals.
Frame Construction:
Stiff steel frame and swingarm designed for stability.
Security System:
Factory-installed H-D Smart Security System with integrated solo-fob.
Cruise Control:
Electronic cruise control
Audio System:
Boom!™ Box 6.5GT Infotainment System: AM/FM radio, CD/MP3 player, USB port, Bluetooth connectivity, CB/PA functionality.
Display:
6.5-inch color touch screen display.
Cruise Control:
Electronic cruise control
ABS:
Available Integrated Electronic Linked Braking with ABS
Phone Integration:
Bluetooth connectivity for hands-free calling and audio streaming.
Navigation:
Integrated GPS navigation system available within the Boom! Box system.
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first, for routine checks and fluid changes.
Major Service Points:
Key intervals for spark plug replacement, brake fluid flush, primary and transmission fluid changes (refer to manual for exact mileage/time).
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic Oil
Transmission Oil:
Harley-Davidson High Performance Formula Transmission Fluid
Primary Chain Case Oil:
Harley-Davidson Genuine Formula + / +4 Speed
Brake Fluid:
DOT 4 (or specified equivalent per manual)
Common Wear Items:
Clutch plates, brake pads, tires, spark plugs, drive belt.
Potential Engine Considerations:
While the Twin Cam 103 is generally robust, potential concerns can include oil leaks from common gasket areas, primary compensator issues in older models (less common in 2011+), and cam bearing wear over high mileage. The manual will detail inspection and maintenance for these.
Electrical Diagnostics:
The complex electrical system requires diligent diagnosis. The manual's wiring diagrams and troubleshooting charts are invaluable.
Brand Origin:
Harley-Davidson Motor Company, founded in Milwaukee, Wisconsin, USA, in 1903.
Brand Legacy:
Iconic American motorcycle manufacturer renowned for V-twin engines, custom styling, and a strong rider community.
Electra Glide Lineage:
The Electra Glide has been a flagship touring model for Harley-Davidson for decades, evolving from its early Shovelhead and Evolution engine platforms to the modern Twin Cam era.
Ultra Limited Positioning:
The 'Ultra Limited' designation signifies the top-tier, most amenity-rich touring model in the Electra Glide lineup.
Manufacturing Location:
York, Pennsylvania, USA (primary assembly location for touring models).