2008 Harley Davidson FLST HERITAGE SOFTAIL Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLST Heritage Softail Year: 2008 Market: Brazil Only Codes Chassis Code: FLST 👋 Introduction Market Position Segment: Cruiser Motorcycle, specifically within the Heritage...

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标签: 2008 FLST HERITAGE SOFTAIL Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLST Heritage Softail

Year:

Market:

Brazil Only

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle, specifically within the Heritage Softail line, known for its classic styling and touring capabilities.

Competitive Analysis

Competitors:

Other Harley-Davidson Softail models, Indian Chief, certain Honda Gold Wing models (for touring aspects), and other V-twin cruisers.

Key Features

Heritage Styling:

Retro design cues, often including a large chrome headlight, whitewall tires, wire-spoke wheels, and classic tank graphics.

Softail Suspension:

Under-seat shock absorbers providing a hardtail appearance while offering modern ride comfort.

Touring Amenities:

Often equipped with a windshield and saddlebags for comfortable long-distance riding.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Maintenance, Repair

Page Count

Estimated Pages:

Extensive (typical Harley-Davidson service manuals exceed 500 pages)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

Portuguese (implied by 'Brazil Only' market)

Format

Format:

Likely PDF or Digital Download (common for modern service manuals)

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, diagnostics, tuning, lubrication system, cooling system (if applicable), oil pump, oil filter.

Transmission:

Gearbox inspection, repair, clutch operation, primary drive, final drive.

Electrical:

Wiring diagrams, lighting system, ignition system, charging system, starter, battery, electronic control module (ECM) diagnostics.

Chassis:

Frame inspection, suspension (front fork, rear shocks), steering system, wheel bearings, brake system (front and rear calipers, master cylinders, lines).

Fuel System:

Fuel tank, fuel lines, fuel injection system (EFI), throttle body, fuel pump, injectors.

Exhaust System:

Exhaust pipe inspection, mufflers, heat shields, emissions control systems.

Bodywork:

Fenders, fuel tank, seat, saddlebags, fairings (if applicable), handlebars, controls, body trim removal and installation.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, drive belt inspection/adjustment.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code explanations.

Repair:

Step-by-step disassembly and reassembly instructions for all major components and systems, torque specifications, special tool requirements.

Diagnostics:

Information on using diagnostic tools (e.g., Harley-Davidson Digital Technician), sensor data interpretation, ECM calibration procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including electrical system diagnostics.

📊 Manual Specifications

File Format

Searchability:

Likely searchable text (if PDF), allowing for quick information retrieval.

Print Quality

Illustrations:

Expect detailed diagrams, schematics, and photographic illustrations for clarity.

Binding Type

Binding:

N/A (if digital format), otherwise typically spiral-bound or perfect-bound for printed versions.

Paper Type

Paper Quality:

N/A (if digital format), otherwise typically heavy-duty, glossy paper for printed versions to withstand shop use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cubic inches (1584 cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Performance

Horsepower:

Approximately 70-75 HP (at crankshaft, depending on tuning and market regulations)

Torque:

Approximately 92-96 ft-lbs (at crankshaft, depending on tuning and market regulations)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Optional

Optional Transmission:

N/A (standard configuration)

Features

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Clutch:

Hydraulically actuated, 9-plate, wet clutch

📐 Dimensions

Exterior

Length:

Approx. 93.3 in. (2370 mm)

Width:

Approx. 37.7 in. (958 mm)

Height:

Approx. 55.1 in. (1400 mm)

Wheelbase:

Approx. 63.4 in. (1610 mm)

Weights

Dry Weight:

Approx. 679 lbs (308 kg)

Gvwr:

Approx. 1160 lbs (526 kg)

Cargo

Saddlebag Capacity:

Integral, lockable saddlebags (volume varies by model year and specific accessories).

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles are not typically rated by consumer safety organizations like NHTSA or IIHS for crashworthiness in the same way as cars. Safety is assessed through rider experience and adherence to maintenance.

Active Features

Brakes:

Hydraulic disc brakes, front and rear. Dual-piston calipers front and rear.

Tires:

Tubeless, typically with a profile suited for cruising (e.g., 130/90B16 front, 150/80B16 rear).

Passive Features

Lighting:

Halogen headlight, taillight, stop light, front and rear turn signals, auxiliary lighting (often found on Heritage models).

Mirrors:

Large, adjustable mirrors for rearward visibility.

💡 Technology Features

Infotainment

Audio System:

Many Heritage Softail models in 2008 were optional or equipped with a radio and speakers, often integrated into the fairing or saddlebags. Features could include AM/FM, CD player (less common), and auxiliary input.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature on some 2008 Harley-Davidson models, including the Softail range.

Connectivity

Diagnostic Interface:

CAN bus integration allows for advanced diagnostics with specialized tools, enabling real-time data monitoring and fault code retrieval.

🔧 Maintenance

Service Intervals

First Service:

Typically at 1,000 miles (1,600 km) or 6 months (whichever comes first) for oil change, primary chain adjustment, and inspection.

Subsequent Intervals:

Generally every 5,000 miles (8,000 km) for routine oil changes and inspections, with more comprehensive services at higher mileage intervals (e.g., 10,000, 20,000 miles).

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (Synthetic) SAE 20W50 or a comparable V-Twin specific SAE 20W50 synthetic oil.

Primary Chain Case Oil:

Harley-Davidson Primary Chaincase Lubricant or a suitable V-Twin specific primary lubricant.

Transmission Oil:

Formula+ Transmission & Primary Chaincase Lubricant or a suitable V-Twin specific transmission lubricant.

Brake Fluid:

DOT 4 Brake Fluid (specified for hydraulic systems).

Known Issues

Cam Chain Tensioners:

Early Twin Cam engines (pre-2007) had issues with hydraulic cam chain tensioners wearing out. The 2007+ Twin Cam 96 with the improved tensioner system largely addressed this, but maintenance is still crucial.

Rear Cylinder Overheating:

Due to the V-twin configuration, the rear cylinder can run hotter, especially in hot weather or stop-and-go traffic. Proper lean mixture and cooling are important.

O-Ring Leaks:

Certain O-rings in the engine and fuel system can degrade over time, leading to minor oil or fuel leaks. Regular inspection is recommended.

📚 Vehicle History

Brand Heritage

Founding:

Harley-Davidson Motor Company was founded in 1903.

Iconic Status:

Renowned for its V-twin engines, distinctive sound, and American motorcycle culture.

Model Evolution

Softail Line:

The Softail platform, introduced in 1983, revolutionized the cruiser segment by mimicking the look of a hardtail frame with hidden rear suspension.

Heritage Softail Introduction:

The Heritage Softail models have consistently represented Harley-Davidson's commitment to classic styling, drawing inspiration from models of the 1940s and 1950s.

Production

Twin Cam Era:

The Twin Cam 88 was introduced in 1999, followed by the Twin Cam 96 in 2007, powering Harley-Davidson motorcycles through the early 2000s until the introduction of the Milwaukee-Eight.

2008 Updates:

The 2008 model year saw updates including the new 96 cubic inch Twin Cam engine and the introduction of CAN bus electrical architecture on some models, simplifying wiring and enabling more advanced diagnostics.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Harley-Davidson Heritage Softail line consistently receives accolades for its classic styling, comfortable ride, and overall ownership experience from motorcycle enthusiasts and publications.

Ratings

Owner Satisfaction:

Harley-Davidson generally scores high in owner satisfaction surveys, reflecting brand loyalty and product appeal.

Certifications

Emissions Compliance:

Vehicles sold in Brazil comply with local emissions standards, details of which would be in the manual for specific components.