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Harley Davidson FLSTC Heritage Softail 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley Davidson Model: FLSTC Heritage Softail Year: 2007 Generation Platform: Softail 👋 Introduction Market Position Segment: Cruiser motorcycle segment, known for classic styling and comfortable...
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Harley Davidson FLSTC Heritage Softail 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
FLSTC Heritage Softail
Year:
2007
Generation
Platform:
Softail
👋 Introduction
Market Position
Segment:
Cruiser motorcycle segment, known for classic styling and comfortable touring capabilities.
Target Audience:
Harley Davidson owners and independent repair shops specializing in Harley Davidson motorcycles.
Competitive Analysis
Competitors:
Indian Chief, other cruiser brands with classic styling and V-twin engines.
Key Features
Model Characteristics:
Retro styling, chrome accents, comfortable ergonomics, touring capability with saddlebags and windshield.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of Harley Davidson FLSTC Heritage Softail 2007 models
Additional Coverage:
Assumes technician familiarity with general automotive/motorcycle repair principles
Page Count
Estimated Page Count:
Approx. 500-700 (typical for a comprehensive service manual of this era)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, inspection, tuning, troubleshooting for Twin Cam 96B engine.
Fuel System:
Fuel injection (EFI) system, fuel pump, injectors, throttle body, diagnostics, and service.
Ignition System:
Ignition module, coil, spark plugs, timing, and troubleshooting.
Transmission:
Primary drive, clutch, 6-speed transmission (cruise drive), gear inspection, overhaul, and fluid service.
Drivetrain:
Final drive, belt tension, wheel alignment, bearing inspection and replacement.
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, ABS (if equipped), bleeding, pad/rotor replacement.
Suspension:
Front fork (showa or similar), rear shock absorbers, fork oil change, seal replacement, suspension tuning.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, switches, indicators, fuses, relays, ECM/PCM diagnostics.
Chassis And Frame:
Frame inspection, steering head bearings, Jiffy stand, floorboards, swingarm, pivot bearings.
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, mirrors, saddlebags, chrome components, disassembly, and reassembly.
Wheels And Tires:
Wheel bearing replacement, tire mounting, balancing, spoke tension (if applicable).
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), diagnostic procedures for various systems.
Safety Systems:
Detailed information on brake systems, including ABS if equipped, and lighting circuits.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, lubrication points, brake fluid flush.
Component Overhaul:
Complete engine rebuild, transmission overhaul, brake caliper rebuilding, carburetor cleaning/rebuilding (if applicable to earlier models, but 2007 is EFI).
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon problems.
Disassembly And Reassembly:
Detailed instructions for removing, replacing, and reinstalling all major and minor components.
Wiring Diagrams:
Comprehensive, annotated wiring diagrams for all electrical systems.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
Covers procedures requiring specialized Harley-Davidson diagnostic tools and software for EFI and electrical systems.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick access to specific information.
Print Quality
Quality:
High-resolution scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96B V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1 (typical for Twin Cam 96B)
Performance
Horsepower:
Approx. 70-75 HP (claimed, varies slightly by source and tuning)
Torque:
Approx. 86-92 ft-lbs @ 3000 RPM (claimed, varies slightly)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (Research Octane Number)
Cooling
Cooling Method:
Air-cooled
Lubrication
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent meeting HD-360 specification)
Oil Capacity:
3.7 US quarts (3.5 liters) with filter change
Spark Plugs
Recommended Plug:
Harley-Davidson 6R12 (or equivalent, e.g., NGK DCPR7E)
🔧 Transmission
Standard
Type:
6-speed Cruise Drive manual transmission
Gear Ratios:
1st: 9.311, 2nd: 6.905, 3rd: 4.552, 4th: 3.301, 5th: 2.790, 6th: 2.200 (typical for 6-speed Cruise Drive)
Optional
Transmission Options:
N/A for this model; 6-speed manual was standard.
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Fluid Type:
Harley-Davidson Genuine Formula + (or equivalent meeting HD-360 specification)
Transmission Fluid Capacity:
30 US fluid ounces (0.89 liters)
Primary Drive:
Duplex chain, 34/46 ratio (1.353:1)
📐 Dimensions
Exterior
Length:
92.5 in. (2350 mm)
Width:
36.5 in. (927 mm)
Height:
53.0 in. (1346 mm)
Seat Height Laden:
25.5 in. (648 mm)
Ground Clearance:
4.5 in. (114 mm)
Wheelbase:
63.5 in. (1613 mm)
Weights
Dry Weight:
663 lbs (300.7 kg)
Weight In Running Order:
Approx. 708 lbs (321 kg)
Gross Vehicle Weight Rating:
1160 lbs (526 kg)
Cargo
Saddlebag Capacity:
Approx. 2 cubic feet (total)
Wheels And Tires
Front Tire:
MT90B16 (79H)
Rear Tire:
130/90B16 (73H)
Wheel Type:
Chrome-plated laced steel
Wheel Bolt Pattern:
N/A (Solid axles, hub assembly)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subjected to standardized crash testing like automobiles)
Active Features
Brakes:
Hydraulic disc brakes front and rear. Some models may have ABS as an option, check specific VIN.
Lighting:
Halogen headlight, LED taillight, turn signals, marker lights.
Passive Features
Frame Construction:
Steel frame and swingarm for rigidity.
Rider Aid:
While not electronic aids in the modern sense, the bike's predictable power delivery and comfortable ergonomics contribute to rider control.
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio system may be fitted. Base models may not have integrated audio.
Driver Assistance
ABS:
Available as an option on some 2007 FLSTC models. The manual will detail ABS system service if equipped.
Connectivity
Diagnostic Port:
Features a diagnostic connector (often 4-pin or 6-pin) for use with Harley-Davidson diagnostic tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Engine Oil And Filter:
Recommended every 5,000 miles (8,000 km) or 12 months.
Transmission Oil:
Recommended every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil:
Recommended every 10,000 miles (16,000 km) or 24 months.
Drive Belt Tension:
Check and adjust every 5,000 miles (8,000 km).
Fluid Specifications
Engine Oil Grade:
20W-50 Synthetic (Meets HD-360)
Transmission Fluid:
Harley-Davidson Genuine Formula + (Meets HD-360)
Primary Chain Case Oil:
Harley-Davidson Genuine Formula + (Meets HD-360)
Brake Fluid:
DOT 4 (check manual for specific Harley-Davidson specification, usually Harley-Davidson Heavy Duty DOT 4 or equivalent)
Fork Oil:
Harley-Davidson Type E (or equivalent, e.g., Spectro Big Twin Fork Oil 5W)
Known Issues
Common Complaints:
Potential for cam bearing wear (especially earlier Twin Cam models, less common on 2007+), voltage regulator failure, starter solenoid issues. Some report minor leaks from primary or transmission seals over time.
Common Checks
Tire Pressure:
Front: 30-32 PSI, Rear: 36-40 PSI (check manual for exact specifications based on load)
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame with hidden rear suspension for a classic look.
Heritage Softail Introduction:
The FLSTC Heritage Softail model blends classic styling cues from the 1940s with modern Harley-Davidson engineering. It gained popularity for its retro aesthetics, including whitewall tires, chrome accents, and a large windshield.
Production
Model Years:
The FLSTC Heritage Softail has been in continuous production since its introduction, with annual updates and evolutions.
Manufacturing Location:
Primarily manufactured at Harley-Davidson's facilities in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific 'awards' are not typically publicized for individual model years, the Harley-Davidson Softail line has consistently been recognized for its iconic styling and enduring appeal in the cruiser market. The FLSTC Heritage Softail is a perennial favorite among riders.
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