Harley Davidson FLSTF Fat Boy Complete Workshop Service Repair Manual 1997 1998

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy Year: 1997, 1998 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson FLSTF Fat Boy owners, independent mechanics, enthusiast...

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类型: Motorcycle

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标签: 1997 1998 FLSTF Fat Boy Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTF Fat Boy

Year:

1997, 1998

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson FLSTF Fat Boy owners, independent mechanics, enthusiast restorers.

Competitive Analysis

Value Proposition:

Provides essential, detailed information for maintaining and repairing the iconic Fat Boy, saving significant costs compared to dealership service.

Key Features

Iconic Design:

The Fat Boy is renowned for its distinctive fat tires, wide forks, and chrome accents, representing a classic American motorcycle aesthetic.

Robust Engine:

Features the reliable Harley-Davidson Evolution Big Twin engine, known for its torque and longevity.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Electrical System:

Suspension:

Brakes:

Frame:

Fuel System:

Ignition System:

Cooling System:

Exhaust System:

Bodywork And Fenders:

Wheels And Tires:

Controls And Cables:

Lighting System:

Troubleshooting:

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete teardown, inspection, rebuilding of Evolution Big Twin engine (1340cc).

Engine Performance:

Carburetor tuning and adjustment, ignition timing, compression testing.

Transmission Drivetrain:

5-speed constant mesh gearbox, primary drive system, belt final drive.

Electrical Diagnostics:

Wiring diagrams, charging system, ignition system, lighting, starting system, accessories.

Suspension And Steering:

Front fork (hydraulic), rear shock absorbers, steering head bearing adjustment.

Braking System:

Front and rear disc brakes, hydraulic system, caliper servicing, brake fluid specifications.

Fuel And Emissions:

Keihin CV carburetor (or equivalent), fuel tank, fuel lines, emissions control (where applicable).

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, spark plug inspection/replacement, chain adjustment.

Major Repairs:

Engine rebuilds, transmission overhaul, fork seal replacement, wheel bearing service.

Troubleshooting Guides:

Systematic diagnosis of common problems with step-by-step solutions.

Component Disassembly Reassembly:

Detailed instructions for taking apart and putting back together all major vehicle components.

Torque Specifications:

Precise torque values for all fasteners to ensure proper assembly.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to full engine and transmission overhauls.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval.

Print Quality

Quality:

High-resolution scans ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Evolution (Shovelhead successor)

Engine Displacement:

1340cc (81.8 cubic inches)

Bore X Stroke:

3.494 in. x 4.250 in. (88.7 mm x 108.0 mm)

Compression Ratio:

8.8:1 (typical)

Cooling Method:

Air-cooled

Cylinder Configuration:

V-twin, 45-degree cylinder angle

Valvetrain:

Overhead valve (OHV), two valves per cylinder

Engine Oil Capacity:

3.5 US quarts (3.3 liters)

Performance

Horsepower Estimate:

~60 hp @ 5000 RPM (approximate, varies with tune)

Torque Estimate:

~70 ft-lbs @ 3000 RPM (approximate, varies with tune)

Fuel System

Carburetor Model:

Keihin CV (Constant Velocity) 40mm

Fuel Type:

Unleaded gasoline, minimum 87 octane

Ignition System

Ignition Type:

Electronic ignition (points may be present on earlier variations, but typically electronic by 1997)

🔧 Transmission

Standard

Transmission Type:

5-speed, constant mesh

Primary Drive:

Duplex chain, wet clutch

Final Drive:

Belt drive

Features

Clutch Type:

Wet, multi-plate

Transmission Fluid Type:

Harley-Davidson Genuine Formula + (or equivalent meeting spec), SAE 50

Transmission Fluid Capacity:

Approx. 1 US quart (0.95 Liters)

📐 Dimensions

Exterior

Overall Length:

93.5 inches (2375 mm)

Wheelbase:

63.5 inches (1613 mm)

Seat Height Unladen:

26.0 inches (660 mm)

Ground Clearance:

4.75 inches (121 mm)

Weights

Dry Weight:

Approx. 631 lbs (286 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 1000 lbs (454 kg)

Fuel Capacity:

4.0 US gallons (15.1 liters)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet relevant motorcycle safety standards of the era.

Active Features

Braking System Type:

Hydraulic disc brakes, front and rear.

Suspension Compliance:

Provides stable handling and road holding.

Passive Features

Frame Construction:

Steel frame designed for rigidity and rider control.

Lighting Visibility:

Standard headlamp, tail lamp, turn signals for visibility.

💡 Technology Features

Infotainment

Audio System:

Factory audio systems were optional and not standard on all models of this era.

Driver Assistance

Anti-lock Braking System (ABS) was typically an optional feature for these model years, not standard.

Connectivity

Electronic Features:

Primarily mechanical systems with basic electronic ignition and lighting controls.

🔧 Maintenance

Service Intervals

Initial Service Mileage:

1000 miles (1600 km)

Subsequent Oil Change Interval:

Every 2500-5000 miles (4000-8000 km) or annually, depending on usage.

Belt Tension Check Interval:

Every 2500 miles (4000 km)

Spark Plug Replacement Interval:

Inspect every 5000 miles (8000 km), replace as needed.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 or equivalent meeting HD-360 specification.

Primary Chain Case Fluid:

Harley-Davidson Genuine Formula + (or equivalent meeting spec), SAE 50.

Brake Fluid Type:

DOT 4 hydraulic fluid.

Fork Oil Type:

Harley-Davidson Screamin' Eagle Type E Fork Oil or equivalent, viscosity appropriate for front suspension tuning.

Known Issues

Carburetor Tuning:

CV carburetor may require periodic adjustment for optimal performance, especially with altitude or modification changes.

Belt Drive Wear:

The belt drive requires proper tensioning to prevent premature wear. Inspection for cracks or damage is essential.

Rear Wheel Alignment:

Proper alignment of the rear wheel with the belt drive is critical for longevity.

Valve Adjustment:

While hydraulic lifters are used, valve lash adjustment might be necessary over time, especially if solid lifters are retrofitted.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in Milwaukee, Wisconsin, USA in 1903, Harley-Davidson is one of the most iconic American motorcycle manufacturers.

Model Evolution

Fat Boy Introduction:

The FLSTF Fat Boy was introduced in 1990, quickly becoming a cultural icon, notably featured in the film 'Terminator 2: Judgment Day'.

Evolution Engine:

The Evolution engine, introduced in 1984, was a significant technological advancement for Harley-Davidson, offering improved reliability and performance.

Production

Manufacturing Location:

United States

Model Significance:

The 1997-1998 models represent a mature iteration of the Fat Boy, powered by the robust 1340cc Evolution engine before the transition to the Twin Cam 88.

🏆 Awards & Recognition

Recognitions

Cultural Impact:

Recognized as a pop culture icon due to its prominent role in 'Terminator 2' and its distinctive styling.

Ratings

Motorcycle Reviews:

Consistently praised for its classic styling, comfortable riding position, and the character of its V-twin engine.

Certifications

Manufacturer Certification:

Produced under Harley-Davidson's stringent manufacturing and quality control standards.