Harley Davidson FLSTF Fat Boy Softail 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy Year: 2009 Platform: Softail 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson FLSTF Fat Boy owners, independent mechanics,...

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTF Fat Boy

Year:

Platform:

Softail

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson FLSTF Fat Boy owners, independent mechanics, and motorcycle repair shops.

Competitive Analysis

Features Advantage:

Provides in-depth technical information and repair procedures essential for maintaining and servicing the iconic Fat Boy model, crucial for DIY enthusiasts and professional technicians alike.

Key Features

Model Identity:

The 2009 FLSTF Fat Boy is renowned for its distinctive wide front fork, solid-cast aluminum wheels, and powerful Twin Cam 96B engine.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for Harley-Davidson FLSTF Fat Boy Softail 2009

Secondary Coverage:

Includes troubleshooting, diagnostics, and overhaul procedures

Page Count

Estimated Pages:

Over 500 pages (typical for comprehensive service manuals)

Manual Type

Type:

Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Detailed breakdown of Twin Cam 96B engine (1584cc), including V-Twin architecture, lubrication, cooling, fuel injection, ignition, and emissions control.

Transmission:

6-speed Cruise Drive transmission overhaul, clutch operation, shifting mechanisms, and fluid service.

Drivetrain:

Primary drive system (clutch, compensator, chain), final drive (belt drive system) maintenance and adjustment.

Suspension:

Front fork (Telescopic) overhaul, rear shock absorber service, Swingarm and pivot bearing inspection and replacement.

Brakes:

Front and rear brake system service, including hydraulic system bleeding, caliper and master cylinder overhaul, pad replacement, and disc inspection.

Electrical System:

Wiring diagrams, battery service, charging system (alternator, regulator), starting system (starter motor), lighting, ignition system, and instrument cluster diagnostics.

Fuel System:

Fuel tank servicing, fuel pump, fuel filter replacement, Electronic Fuel Injection (EFI) system diagnostics, and throttle body service.

Exhaust System:

Exhaust pipe and muffler maintenance, gasket replacement, and emissions control components.

Frame And Body:

Frame inspection, body panel removal and installation, fenders, seat, and handlebar servicing.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain/belt adjustments, tire pressure checks, and general inspection procedures.

Engine Rebuild:

Complete engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly instructions.

Transmission Overhaul:

Detailed steps for gearbox disassembly, gear inspection, bearing replacement, and reassembly.

Electrical Troubleshooting:

Systematic diagnostic procedures for common electrical faults, including use of multimeters and diagnostic tools.

Suspension Repair:

Fork seal replacement, oil changes, and rear shock absorber servicing.

Brake System Service:

Bleeding procedures, replacement of brake pads, rotors, and hydraulic components.

Fuel System Maintenance:

EFI system checks, injector cleaning, and fuel filter replacement.

Technical Depth

Diagnostics:

Extensive troubleshooting guides, symptom-based diagnostics, and fault code interpretation for EFI systems.

Repair Level:

Covers everything from basic maintenance to complete engine and transmission rebuilds, including specialized tools and torque specifications.

Special Tool Requirements:

Highlights specific Harley-Davidson special tools required for various procedures.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Resolution:

High-resolution scans for clear text and diagrams.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96B V-Twin

Displacement:

1584 cc (96.7 cubic inches)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

9.2:1

Valve Train:

Pushrod-actuated, overhead valves with two valves per cylinder

Performance

Torque Rating:

92.6 ft-lbs @ 3500 RPM (approximate, manufacturer specification)

Horsepower Rating:

Not officially published by Harley-Davidson for this model, but generally in the 70-75 HP range.

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (R+M)/2

Fuel Tank Capacity:

5.0 US gallons (18.9 liters)

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Primary Drive:

Carbon belt, 34/46 ratio

Final Drive:

Carbon belt, 32/66 ratio

Features

Clutch Type:

Hydraulically actuated, multi-plate wet clutch

Transmission Oil Type:

Harley-Davidson Formula + Transmission, J/T Fluid, or Syn3 (Synthetic)

📐 Dimensions

Exterior

Length:

93.5 in (2375 mm)

Width:

37.4 in (950 mm)

Height:

49.4 in (1255 mm)

Wheelbase:

64.2 in (1630 mm)

Ground Clearance:

4.8 in (122 mm)

Weights

Dry Weight:

686 lbs (311 kg)

Gvwr:

1160 lbs (526 kg)

Payload Capacity:

474 lbs (215 kg)

Wheels Tires

Front Tire:

130/90B16 67H

Rear Tire:

150/80B16 77H

Front Wheel:

Cast Aluminum Disc, 16-inch

Rear Wheel:

Cast Aluminum Disc, 16-inch

🛡️ Safety Features

Ratings

Safety Certification:

Meets all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS)

Active Features

Brakes:

Hydraulic disc brakes, front and rear

Lighting:

Halogen headlamp, LED tail lamp and brake lamp, amber bullet-style front and rear turn signals.

Passive Features

Frame Construction:

Steel frame and swingarm designed for stability and handling.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer, fuel gauge, and indicator lights. Often includes odometer, trip meter, and gear indicator on digital displays integrated into the instrument cluster.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature on the 2009 FLSTF Fat Boy.

Connectivity

Diagnostics Interface:

Access to the vehicle's diagnostic data typically requires a Harley-Davidson Digital Technician diagnostic tool.

🔧 Maintenance

Service Intervals

Initial Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (Syn3) or equivalent.

Engine Oil Capacity:

4.0 US quarts (3.8 liters) with filter change.

Primary Chain Case Oil:

Harley-Davidson Genuine Formula + Transmission, J/T Fluid, or Syn3.

Primary Chain Case Oil Capacity:

28 US fluid ounces (0.83 liters)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, and fork seals are common wear items requiring periodic inspection and replacement.

Engine Performance Notes:

While generally robust, some owners report occasional minor electrical gremlins or need for EFI tuning adjustments for optimal performance, particularly after modifications.

Torque Specifications

Engine Mounting Bolts:

Specific torque values for critical engine mounting bolts will be detailed in the manual.

Wheel Axle Nuts:

Specific torque values for front and rear axle nuts will be detailed in the manual.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history in producing large-displacement V-twin motorcycles.

Model Evolution

Fat Boy Introduction:

The Fat Boy (FLSTF) was introduced in 1990 and quickly became one of Harley-Davidson's most recognizable models, characterized by its substantial styling and chrome accents.

2009 Updates:

The 2009 model year featured the Twin Cam 96B engine and the 6-speed Cruise Drive transmission as standard, offering improved performance and rider comfort.

Production

Manufacturing Location:

Harley-Davidson Motor Company, Milwaukee, Wisconsin, USA (and other facilities as applicable).

🏆 Awards & Recognition

Recognitions

Model Status:

Consistently recognized as a benchmark in the cruiser motorcycle segment for its iconic styling and V-twin performance.