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Harley Davidson FLSTF Fat Boy Softail 2001 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy Year: 2001 Platform: Softail Generation Chassis Generation: Softail (pre-2000 redesign) 👋 Introduction Market Position Vehicle Segment: Cruiser Target Audience: Riders...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTF Fat Boy
Year:
2001
Platform:
Softail
Generation
Chassis Generation:
Softail (pre-2000 redesign)
👋 Introduction
Market Position
Vehicle Segment:
Cruiser
Target Audience:
Riders seeking a classic American cruiser experience, customization enthusiasts
Competitive Analysis
Key Competitors Era:
Indian Chief, Kawasaki Vulcan, Yamaha V-Star, Honda Shadow
Key Features
Design Iconic:
Recognizable wide front tire, chrome accents, teardrop fuel tank
Powertrain Philosophy:
Torque-rich V-twin engine, emphasis on character over outright horsepower
Manual Purpose:
Empower owners and technicians with comprehensive knowledge for maintenance and repair
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual / Workshop Manual
Language:
English
Format:
PDF
Document Scanned Quality:
High resolution, clear text and diagrams
Searchable Text:
Yes
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, tuning
Fuel System:
Carburetor (CV Carb) tuning, fuel pump, fuel lines, tank service
Ignition System:
Ignition module, spark plugs, timing, troubleshooting
Exhaust System:
Muffler replacement, exhaust pipe inspection, gasket replacement
Transmission:
Clutch service, primary drive, transmission disassembly/assembly, gear oil
Drivetrain:
Belt drive, final drive belt tension, sprocket inspection
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber service/replacement
Brakes:
Front and rear brake caliper service, pad replacement, fluid flush, master cylinder service
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator), lighting, starter motor
Frame And Bodywork:
Frame inspection, fender removal/installation, seat service, fuel tank removal/installation
Wheels And Tires:
Tire inspection, wheel bearing service, spoke inspection
Controls:
Handlebar, throttle, clutch control adjustments and service
Procedures Included
Preventive Maintenance:
Scheduled maintenance checks, lubrication, fluid changes
Troubleshooting:
Diagnostic procedures for common faults and symptoms
Repair Procedures:
Step-by-step instructions for component repair and replacement
Overhaul Procedures:
Complete engine, transmission, and fork overhauls
Wiring Diagrams:
Detailed electrical schematics for all systems
Technical Depth
Depth Level:
Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts)
Diagnostic Charts:
Included for systematic fault finding
Torque Specifications:
All critical fasteners listed with precise torque values
Clearances And Tolerances:
Specifications for engine components, bearings, etc.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Printability:
Printable, individual pages or full document
Page Count:
Estimated 700-800 pages (typical for comprehensive H-D service manuals of this era)
Digital Features:
Bookmark functionality, search capability
Print Quality
Graphic Resolution:
High, suitable for viewing detailed diagrams and illustrations
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Evolution (Big Twin)
Engine Configuration:
45-degree V-twin, air-cooled
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.50 in x 4.47 in (88.9 mm x 113.5 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valve (OHV), 2 valves per cylinder, pushrod actuated
Performance
Horsepower Estimated:
Approx. 65-70 HP @ 5200 RPM
Torque Estimated:
Approx. 70-75 lb-ft @ 3500 RPM
Fuel System
Fuel Delivery:
Carburetor (Harley-Davidson CV Carburetor)
Fuel Type:
Unleaded gasoline, minimum 91 octane (premium) recommended
Fluid Requirements
Engine Oil Type:
Harley-Davidson 20W50 Motorcycle Oil or equivalent SAE 20W50 API SG or higher
Engine Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Primary Chain Case Oil Capacity:
2.7 US quarts (2.6 liters)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, manual
Clutch:
Wet, multi-plate
Final Drive:
Belt drive
Features
Gear Ratios Approx:
1st: 9.203, 2nd: 6.475, 3rd: 4.753, 4th: 3.771, 5th: 3.154
Fluid Requirements
Transmission Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Transmission Oil Capacity:
N/A (Integral with primary chaincase)
📐 Dimensions
Exterior
Wheelbase:
64.5 inches (1638 mm)
Overall Length:
94.2 inches (2393 mm)
Seat Height Laden:
28.5 inches (724 mm)
Ground Clearance:
4.7 inches (119 mm)
Weights
Dry Weight:
631 lbs (286 kg)
Gross Vehicle Weight Rating Gvwr:
1050 lbs (476 kg)
Tires
Front Tire Size:
130/90B16 73H
Rear Tire Size:
150/80B16 77H
Wheels
Wheel Type:
Chrome-plated laced steel wheels
Wheel Size Front:
16 inch
Wheel Size Rear:
16 inch
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
Braking System:
Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear)
Anti Lock Braking System ABS:
Not standard on this model year
Passive Features
Lighting:
Halogen headlamp, LED tail lamp, amber incandescent turn signals
Chassis Design:
Steel frame, designed for stability and rider comfort
💡 Technology Features
Infotainment
Audio System:
Optional accessory, typically aftermarket stereo units were installed.
Driver Assistance
Rider Aids:
None standard (no ABS, traction control, etc.)
Connectivity
Smartphone Integration:
Not applicable to this model year.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Services:
Every 5000 miles (8000 km) or 12 months thereafter
Engine Oil Change:
Every 2500 miles (4000 km) or 6 months (recommended for optimal performance)
Primary Chain Case Oil Change:
Every 10000 miles (16000 km) or 24 months
Spark Plug Replacement:
Every 10000 miles (16000 km)
Belt Tension Check:
Every 2500 miles (4000 km)
Fluid Specifications
Brake Fluid Type:
DOT 4
Fork Oil Type:
Harley-Davidson Type E or Formulated 5wt fork oil (check manual for specific type)
Fork Oil Quantity:
Approx. 245 ml (8.3 oz) per fork leg (check manual for exact amount)
Known Issues
Cam Chain Tensioner Wear:
Hydraulic tensioners can wear over time, potentially leading to noise or engine damage. Consider upgrading to the later design.
Carburetor Tuning:
CV carb can sometimes be finicky and require periodic adjustment for optimal performance.
Rear Shock ABSorbers:
Original shocks may degrade over time, affecting ride quality. Replacement with performance shocks is common.
Electrical Connections:
Corrosion can occur at various electrical connectors, especially in humid climates, leading to intermittent issues. Regular inspection and dielectric grease application are advised.
Regulator Rectifier:
Early models could have issues with the regulator/rectifier, affecting charging system performance. Check for overheating.
📚 Vehicle History
Brand Heritage
Harley Davidson Founding:
1903
Harley Davidson Legacy:
Iconic American motorcycle manufacturer known for V-twin engines and cruiser styling
Model Evolution
Fat Boy Introduction:
1990
Fat Boy Design Inspiration:
Inspired by WWII-era custom motorcycles and the 'Liberator' bomber
Softail Platform Introduction:
1983 (with hidden rear suspension)
Production
Production Location:
Milwaukee, Wisconsin, USA
Production Period Flstf:
1990-2017 (original Fat Boy designation), continued evolution
🏆 Awards & Recognition
Recognitions
Model Recognition:
Consistently ranked as a popular and iconic cruiser model, often cited in 'best of' lists for its segment.
Ratings
Customer Satisfaction:
Generally high among owners who appreciate its classic styling and V-twin character.
Certifications
Manual Accuracy:
Reputable manuals are based on factory service data and industry best practices.