Harley Davidson FLSTF Fat Boy ST Softail 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy ST Softail Year: 2005 Model Code: FLSTF Platform: Softail 👋 Introduction Market Position Target Audience: Harley-Davidson owners and independent motorcycle...

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标签: 2005 Fat Boy ST FLSTF Harley Davidson Misc Motorcycle Motorcycles Softail

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTF Fat Boy ST Softail

Year:

Model Code:

FLSTF

Platform:

Softail

👋 Introduction

Market Position

Target Audience:

Harley-Davidson owners and independent motorcycle mechanics seeking in-depth repair and maintenance information.

Purpose:

To provide comprehensive guidance for the repair, maintenance, and troubleshooting of the 2005 Harley-Davidson FLSTF Fat Boy ST Softail.

Competitive Analysis

Comparison To Oem:

Aims to replicate the depth and accuracy of an Official Harley-Davidson Service Manual.

Key Features

Feature 1:

Detailed step-by-step repair procedures with accompanying illustrations or diagrams (typical for quality manuals).

Feature 2:

Comprehensive troubleshooting sections for diagnosing and resolving common and uncommon issues.

Feature 3:

Inclusion of technical specifications, torque values, and fluid capacities essential for proper servicing.

📋 Manual Details

Coverage Areas

Manual Type:

Service PDF Manual / Workshop Repair

Language:

English

Format:

Page Count:

Not specified in product data, typical for this era is 600-800 pages.

Coverage Scope:

Repair and overhaul

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for disassembly, inspection, repair, and reassembly of the Twin Cam 88B engine, including cylinders, pistons, crankshaft, connecting rods, camshafts, and valvetrain.

Fuel System:

Carburetor (CV type) adjustment, cleaning, and overhaul; fuel tank removal/installation; fuel lines and fittings.

Ignition System:

Ignition module troubleshooting, spark plug replacement, ignition coil testing.

Transmission:

5-speed Cruise Drive transmission overhaul, clutch adjustment, primary drive inspection, and service.

Drivetrain:

Belt drive system inspection, adjustment, and replacement; rear sprocket and wheel hub maintenance.

Suspension Front:

Front fork disassembly, seal replacement, fluid changes, and component inspection (e.g., fork tubes, sliders, springs).

Suspension Rear:

Shock absorber replacement, swingarm bearing inspection and service.

Brakes Front:

Brake caliper overhaul, pad replacement, disc inspection, hydraulic system bleeding, and master cylinder service.

Brakes Rear:

Brake caliper overhaul, pad replacement, disc inspection, hydraulic system bleeding, and master cylinder service.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting systems, horn, and instrument cluster troubleshooting.

Wheels And Tires:

Wheel bearing inspection and replacement, tire mounting and balancing, spoke tension adjustment (if applicable).

Frame And Bodywork:

Frame inspection, fender removal/installation, fuel tank removal/installation, seat assembly, handlebars, and controls adjustment.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain/belt adjustments, brake fluid flushes, and lubrication points.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides for common issues.

Overhaul:

Complete rebuild procedures for major components like the engine and transmission.

Component Replacement:

Step-by-step instructions for replacing wear items and failing parts.

Calibration Adjustment:

Procedures for adjusting clutches, cables, carburetors, and suspension settings.

Technical Depth

Depth Level:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds.

Diagnostic Capability:

Detailed diagnostic procedures, including electrical system testing and fault code interpretation (if applicable to the era's systems).

Special Tools:

Identification and usage instructions for specialized Harley-Davidson tools required for specific procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Print Quality:

Typically high resolution, allowing for clear printing of diagrams and text.

Binding Type

Binding:

N/A (PDF format)

Paper Type

Paper:

N/A (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 88B V-Twin

Displacement:

1449 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valves (OHV), pushrod actuated with hydraulic lifters

Performance

Horsepower:

Approx. 65-70 HP (at crank, estimated for 2005 Twin Cam 88B)

Torque:

Approx. 75-80 ft-lbs (at crank, estimated for 2005 Twin Cam 88B)

Fuel System

Carburetor:

Keihin CV (Constant Velocity) 40mm

Fuel Capacity:

4.0 gallons (15.1 liters)

Oil System

Oil Capacity:

3.5 quarts (3.3 liters) with filter change

Oil Type Specification:

Harley-Davidson Genuine SYN3 (synthetic) or recommended V-twin specific motorcycle oil SAE 20W50 (refer to manual for exact spec).

🔧 Transmission

Standard

Type:

5-speed Cruise Drive

Primary Drive:

Duplex chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Transmission Fluid Type:

Harley-Davidson Syn-3 Transmission/Primary Fluid or equivalent V-twin specific gear oil SAE 75W-90.

📐 Dimensions

Exterior

Length:

92.4 inches (2347 mm)

Width:

36.0 inches (914 mm)

Height:

47.2 inches (1199 mm)

Seat Height:

26.2 inches (665 mm) (unladen)

Ground Clearance:

4.8 inches (122 mm)

Weights

Dry Weight:

Approx. 675 lbs (306 kg)

Gross Vehicle Weight Rating:

Not specified, but typically around 1000-1100 lbs.

Wheels Tires

Front Tire:

130/90-16 67H

Rear Tire:

150/80-16 71H

Wheel Type:

Laced steel, chrome-plated

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles of this era do not typically undergo standardized crash testing like automobiles.

Active Features

Braking System:

Dual-piston front and rear brake calipers with solid discs.

Passive Features

Frame Construction:

Steel cradle frame.

Lighting:

Halogen headlight, tail light, brake light, turn signals.

💡 Technology Features

Infotainment

Infotainment System:

Base model, typically does not include integrated infotainment systems. Some models might have aftermarket radio installations.

Driver Assistance

Assistance Features:

No electronic driver assistance features typically found on modern vehicles (e.g., ABS, traction control).

Connectivity

Connectivity Options:

None as standard.

🔧 Maintenance

Service Intervals

First Service:

Typically at 1,000 miles (1,600 km) or 6 months, whichever comes first. Includes oil and filter change, primary chain adjustment, and general inspection.

Subsequent Services:

Generally every 5,000 miles (8,000 km) or 12 months. Includes oil/filter change, inspection of various components, and adjustments as needed.

Spark Plug Replacement:

Typically every 10,000 - 15,000 miles (16,000 - 24,000 km).

Brake Fluid Flush:

Recommended every 2 years regardless of mileage.

Fluid Specifications

Engine Oil:

Harley-Davidson Genuine SYN3 (synthetic) or recommended V-twin specific motorcycle oil SAE 20W50.

Transmission Primary Fluid:

Harley-Davidson Syn-3 Transmission/Primary Fluid or equivalent V-twin specific gear oil SAE 75W-90.

Brake Fluid:

DOT 4 (refer to manual for specific Harley-Davidson approved product).

Fork Oil:

Typically a specific weight Harley-Davidson fork oil (e.g., 15W), check manual for exact specification and quantity.

Known Issues

Cam Chain Tensioners:

While the Twin Cam 88B has improved tensioners over earlier Twin Cams, some models can still experience wear. This manual will detail inspection and replacement procedures.

Carburetor Tuning:

CV carburetors can sometimes require fine-tuning for optimal performance, especially at altitude or after modifications.

Oil Leaks:

As with many motorcycles of this era, occasional oil leaks from seals or gaskets can occur and are addressed in the manual.

📚 Vehicle History

Brand Heritage

Heritage Statement:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its distinctive V-twin engines and cruiser-style motorcycles.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1983, features a hidden rear suspension designed to mimic the rigid look of a vintage hardtail frame while providing rider comfort.

Fat Boy Introduction:

The Fat Boy model, introduced in 1990, is characterized by its distinctive wide front fork, "fat" tires, and chrome-plated spoked wheels, evoking a classic, muscular aesthetic.

Production

Manufacturing Location:

United States (Milwaukee, Wisconsin for engines/components, assembly at various facilities).

Model Year Context:

The 2005 model year represents a mature iteration of the Twin Cam 88B engine and Softail platform.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Fat Boy line is a recognized icon in the cruiser motorcycle segment, celebrated for its styling and riding experience.

Ratings

Reliability Ratings:

Specific consumer reliability ratings for this model year are not readily available, but the Twin Cam 88B is generally considered robust with proper maintenance.