Harley Davidson FLSTFI Fat Boy 2000 Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTFI Fat Boy Year: 2000 Vin Decoder Notes: Specific VIN decoding required for exact model variant confirmation within the FLSTFI family. Codes Engine...

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类型: Motorcycle

斯库: 417536

标签: 2000 FLSTFI Fat Boy Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTFI Fat Boy

Year:

Vin Decoder Notes:

Specific VIN decoding required for exact model variant confirmation within the FLSTFI family.

Codes

Engine Code:

Model Code Prefix:

FLSTFI

👋 Introduction

Market Position

Market Segment:

Cruiser motorcycle, specifically within the iconic Harley-Davidson Softail lineup.

Brand Perception:

Harley-Davidson represents American heritage, freedom, and a distinct riding culture.

Competitive Analysis

Key Competitors 2000:

Indian Chief, various Japanese cruiser models (e.g., Yamaha V-Star, Honda Shadow, Kawasaki Vulcan) with larger displacement engines.

Key Features

Fat Boy Identity:

Distinctive wide front fork, solid disc wheels, large FL-style tank, and a powerful presence.

Evoultion Engine Legacy:

The reliable and torquey Evolution engine provided the characteristic Harley-Davidson riding experience.

Manual Value Proposition

User Benefit:

Empowers owners with the knowledge to perform essential maintenance, diagnostics, and repairs, saving time and money, and ensuring the longevity of their classic machine.

📋 Manual Details

Coverage Areas

Primary Coverage:

All FLSTFI Fat Boy models for the 2000 model year.

Secondary Coverage:

Likely includes commonalities with other Softail models of the era, though specific focus remains on FLSTFI.

Page Count

Estimated Page Count:

Typically 500-700 pages for a comprehensive factory-level service manual of this era.

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of the Harley-Davidson Evolution (Evo) V-twin engine, including disassembly, assembly, tuning, and troubleshooting.

Fuel System:

Carburetor (likely Keihin CV) service, adjustments, and troubleshooting, fuel tank, fuel lines, and pump if applicable.

Ignition System:

Ignition module, coil, spark plugs, wiring, and timing procedures.

Transmission:

5-speed constant mesh transmission service, including clutch, primary drive, and final drive belt.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator), starting system, lighting, and accessory circuits.

Brakes:

Front and rear brake systems, including caliper service, master cylinder, brake lines, fluid replacement, and bleeding procedures.

Suspension:

Front fork (likely Showa conventional telescopic) and rear shock absorber service, adjustments, and fluid replacement.

Wheels And Tires:

Wheel bearing service, tire mounting and balancing, spoke tensioning, and rim specifications.

Frame And Bodywork:

Frame inspection, body panel removal and installation, fenders, fuel tank mounting, and seat assembly.

Controls:

Handlebar, grips, throttle, clutch lever, brake lever, and foot control adjustments and service.

Exhaust System:

Exhaust pipe and muffler removal, installation, and gasket replacement.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, lubrication points.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.

Repair:

Step-by-step instructions for component removal, repair, and reassembly.

Disassembly Assembly:

Complete engine, transmission, and chassis component disassembly and reassembly procedures.

Specifications Settings:

Torque specifications, clearances, fluid levels, and factory settings for various components.

Technical Depth

Depth:

Comprehensive, factory-level technical detail suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Capability:

In-depth diagnostic procedures for identifying and rectifying faults, including electrical schematic interpretation.

Rebuild Guidance:

Detailed instructions for complete engine and transmission rebuilds, including part tolerances and assembly sequences.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely text-searchable PDF for quick access to information.

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, Evolution (Evo) engine.

Displacement:

1449cc (88 cubic inches)

Bore X Stroke:

3.500 in. x 4.470 in. (88.9 mm x 113.5 mm)

Compression Ratio:

8.8:1 (Typical for 88ci Evo)

Valve Train:

Overhead valves (OHV), two valves per cylinder, pushrod actuated.

Performance

Horsepower:

Approximately 65-70 HP (estimated, specific dyno tuning may vary).

Torque:

Approximately 75-80 ft-lbs @ 3200 RPM (estimated).

Fuel System

Carburetor Model:

Keihin CV (Constant Velocity) 40mm

Fuel Type:

Unleaded gasoline, minimum 91 octane (AKI).

Oil System

Oil Type:

Harley-Davidson Syn3 (synthetic blend) or similar motorcycle-specific 20W-50 or 10W-50 API SG or higher.

Oil Capacity W Filter:

Approximately 3.0 US quarts (2.8 liters).

🔧 Transmission

Standard

Transmission Type:

5-speed, constant mesh, sequential manual gearbox.

Primary Drive:

Duplex chain, rubber isolated chain drive.

Clutch Type:

Wet, multi-plate, diaphragm spring.

Final Drive:

Belt drive, 150 tooth, 40mm wide.

Features

Gear Ratios:

Specific gear ratios will be detailed in the manual (e.g., 1st: 10.42, 2nd: 7.18, 3rd: 4.87, 4th: 3.78, 5th: 3.15).

Transmission Fluid:

Harley-Davidson Formula+ transmission and primary chaincase lubricant, or equivalent SAE 50 motorcycle transmission oil.

📐 Dimensions

Exterior

Length:

Approximately 93.5 inches (2375 mm)

Seat Height Laden:

Approximately 26.5 inches (673 mm)

Ground Clearance:

Approximately 5.0 inches (127 mm)

Weights

Dry Weight:

Approximately 645 lbs (292 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 1085 lbs (492 kg)

Fuel Capacity:

4.0 US gallons (15.1 liters)

Wheels Tires

Front Tire Size:

130/90-16

Rear Tire Size:

150/80-16

Wheel Type:

Polished aluminum slotted disc wheels.

🛡️ Safety Features

Ratings

Safety Certification:

Meets applicable DOT/NHTSA standards for motorcycles.

Active Features

Brakes:

Dual-piston caliper front and rear disc brakes.

Lighting:

Halogen headlamp, LED tail lamp, and directional indicators.

Passive Features

Frame Construction:

Steel frame providing a rigid and stable platform.

Engine Guard Mounts:

Provisions for engine guards (accessory).

💡 Technology Features

Infotainment

Audio System:

Factory-installed audio systems were generally not standard on the 2000 FLSTFI; aftermarket options were common.

Instrumentation:

Analog speedometer, tachometer, fuel gauge, oil pressure light, and indicator lamps.

Driver Assistance

Anti-lock Braking System (ABS) was not typically a standard or widely available option on this model year.

Connectivity

Connectivity Features:

No integrated smartphone connectivity or Bluetooth features were standard on this model.

🔧 Maintenance

Service Intervals

Initial Service:

500 miles (800 km) - Oil change, primary chain adjustment, inspection.

Subsequent Oil Change:

Every 2,500 miles (4,000 km) or annually, whichever comes first.

Belt Tension Check:

Every 5,000 miles (8,000 km) or annually.

Spark Plug Replacement:

Every 10,000 miles (16,000 km).

Fluid Specifications

Engine Oil Grade:

20W-50 or 10W-50 API SG or higher motorcycle oil.

Primary Fluid Type:

Harley-Davidson Formula+ transmission and primary chaincase lubricant or SAE 50 motorcycle transmission oil.

Brake Fluid Type:

DOT 4 brake fluid.

Fork Oil Type:

Refer to manual for specific weight (e.g., 10W or 15W).

Known Issues

Cam Chain Tensioner Wear:

Early Evo models could experience wear on the cam chain tensioners, leading to noise or potential damage. Later models addressed this with improved designs, but it's a common inspection item.

Carburetor Adjustments:

CV carburetor may require periodic adjustment for optimal performance and fuel economy, especially with altitude or temperature changes.

Rear Brake Pads:

Rear brake pads can wear relatively quickly due to typical cruiser riding styles.

Fuel Line Cracking:

Rubber fuel lines can degrade over time and should be inspected for cracks and replaced as preventative maintenance.

📚 Vehicle History

Brand Heritage

Harley Davidson Founding:

Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.

Iconic Status:

Synonymous with American motorcycle culture and freedom.

Model Evolution

Fat Boy Introduction:

The Fat Boy was introduced in 1990 and quickly became a style icon, heavily influenced by the "Fat Boy" character in the movie 'Terminator 2: Judgment Day'.

Softail Platform:

Based on the Softail chassis, which features hidden rear suspension for a hardtail look.

Production

Production Era:

The 2000 model year is part of the early production run of the fuel-injected (FLSTFI) Fat Boy, preceding the Twin Cam era.

Manufacturing Location:

Typically assembled in York, Pennsylvania, USA.

🏆 Awards & Recognition

Recognitions

Model Icon Status:

Consistently recognized as an iconic and desirable cruiser motorcycle, celebrated for its styling and presence.

Harley Davidson Brand Recognition:

The Harley-Davidson brand itself frequently ranks high in brand loyalty and desirability studies within the automotive and powersports industries.