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Harley Davidson FLSTFI Fat Boy 2006 Service Repair Manual
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Basic Information Identification Make: Harley-Davidson Model: FLSTFI Fat Boy Year: 2006 Codes Vin Prefix: 1HD Introduction Market Position Positioning: The 2006 Fat Boy represents Harley-Davidson's classic cruiser styling with modern...
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| Basic Information | |
| Identification | |
| Make: | Harley-Davidson |
| Model: | FLSTFI Fat Boy |
| Year: | 2006 |
| Codes | |
| Vin Prefix: | 1HD |
| Introduction | |
| Market Position | |
| Positioning: | The 2006 Fat Boy represents Harley-Davidson's classic cruiser styling with modern Twin Cam technology, appealing to riders seeking iconic design and reliable performance. |
| Competitive Analysis | |
| Competitors: | Competed against other large-displacement cruiser motorcycles from brands like Indian, Victory, and Japanese manufacturers (e.g., Yamaha Road Star, Honda Shadow). |
| Key Features | |
| Features: | Distinctive wide front fork, fat front tire, custom styling, chrome accents, and the reliable Twin Cam 88B engine. |
| Manual Details | |
| Coverage Areas | |
| General Coverage: | Complete factory service and repair for 2006 Harley-Davidson FLSTFI Fat Boy |
| Page Count | |
| Estimated Pages: | Hundreds |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Engine disassembly, assembly, diagnosis, troubleshooting, and specifications for the Twin Cam 88B engine |
| Transmission: | Servicing and repair of the 5-speed constant mesh transmission |
| Fuel System: | EFI system, fuel pump, injectors, throttle body, and fuel tank service |
| Electrical System: | Ignition system, lighting, charging system, battery, starting system, diagnostics, and wiring diagrams |
| Brakes: | Hydraulic brake system service, including master cylinders, calipers, and brake lines |
| Suspension: | Front fork (Telescopic) and rear shock absorber service, adjustment, and replacement |
| Frame And Bodywork: | Chassis inspection, component removal/installation, fenders, fuel tank, seat, and controls |
| Wheels And Tires: | Wheel bearing service, tire replacement, and wheel balancing |
| Exhaust System: | Information on the stock exhaust system, including removal, installation, and common modifications. |
| Clutch System: | Detailed procedures for clutch adjustment, service, and replacement of clutch components. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, lubrication points, and tune-ups |
| Troubleshooting: | Diagnostic procedures for common and complex issues, fault codes, and symptom-based troubleshooting |
| Repair: | Detailed step-by-step repair instructions for all major and minor components |
| Rebuilds: | Complete engine and transmission rebuild procedures with torque specifications and clearances |
| Diagnostics: | Engine management system diagnostics, sensor testing, and module troubleshooting |
| Wiring Diagrams: | Complete electrical system wiring diagrams with color coding for easy troubleshooting. |
| Technical Depth | |
| Depth: | Comprehensive coverage from basic maintenance to complete engine and transmission overhauls |
| Specifications Depth: | Includes detailed specifications for all engine, transmission, and chassis components, including torque values, clearances, and measurements. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Quality: | High-resolution for clear printing of diagrams and text |
| Binding Type | |
| Binding: | N/A (Digital Download - Printable) |
| Paper Type | |
| Paper: | N/A (Digital Download - Printable) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Harley-Davidson Twin Cam 88B |
| Displacement: | 1449cc (88 cubic inches) |
| Bore X Stroke: | 3.75 in x 4.00 in (95.25 mm x 101.6 mm) |
| Compression Ratio: | 8.8:1 |
| Cylinder Layout: | 45-degree V-twin, air-cooled |
| Valve Train: | OHV, 2 valves per cylinder |
| Oil Capacity: | 3.5 US quarts (3.3 liters) with filter change |
| Performance | |
| Horsepower: | Approximately 65-70 HP (Estimated, factory figures often not published directly) |
| Torque: | Approximately 85-90 lb-ft @ 3000-3500 RPM (Estimated) |
| Fuel System | |
| Fuel Delivery: | Electronic Sequential Port Fuel Injection (ESPFI) |
| Fuel Type: | Unleaded gasoline, minimum 89 octane (See manual for specific recommendations) |
| Transmission | |
| Standard | |
| Type: | 5-speed, constant mesh |
| Gear Ratios: | 1st: 9.312, 2nd: 6.407, 3rd: 4.716, 4th: 3.796, 5th: 3.276 (Typical for Twin Cam 5-speed) |
| Primary Drive: | Chain, 34/46 ratio |
| Final Drive: | Belt, 32/66 ratio |
| Features | |
| Clutch Type: | Wet, multi-plate, hydraulic actuation |
| Transmission Fluid Type: | Harley-Davidson Syn 3 or equivalent (Consult manual for specific viscosity and API rating) |
| Transmission Fluid Capacity: | 2.8 US quarts (2.6 liters) |
| Dimensions | |
| Exterior | |
| Length: | 93.3 in (2370 mm) |
| Width: | 38.6 in (980 mm) |
| Height: | 47.2 in (1200 mm) |
| Wheelbase: | 63.5 in (1613 mm) |
| Ground Clearance: | 5.1 in (130 mm) |
| Weights | |
| Dry Weight: | 653 lbs (296 kg) |
| Gross Vehicle Weight Rating: | 1160 lbs (526 kg) |
| Fuel Capacity: | 5.0 US gallons (18.9 L) |
| Oil Capacity: | 3.5 US quarts (3.3 L) with filter change |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Motorcycle crash testing standards differ significantly from automotive; consult motorcycle safety organizations for relevant data) |
| Active Features | |
| Braking System: | Dual-piston front and rear brake calipers with hydraulic actuation; ABS was optional on some Harley-Davidson models in this era, check specific vehicle build. |
| Passive Features | |
| Lighting: | Halogen headlamp, LED tail light, incandescent front and rear turn signals |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory-equipped audio system typically included AM/FM radio and CD player on some models, often with handlebar-mounted controls. |
| Driver Assistance | |
| ABS: | Anti-lock Braking System (ABS) was an optional feature; confirm vehicle specification. |
| Connectivity | |
| Diagnostic Ports: | Features on-board diagnostics (OBD) with proprietary Harley-Davidson diagnostic connectors (e.g., 4-pin or 6-pin connector) for use with diagnostic tools. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 miles or 6 months (whichever comes first), check manual for detailed recommendations. |
| Primary Chain Tensioner Inspection: | Inspect every 10,000 miles or as per manual. |
| Spark Plug Replacement: | Typically every 10,000-15,000 miles, consult manual for specific plug type and gap. |
| Belt Check: | Inspect belt tension and condition at every service. |
| Fluid Specifications | |
| Engine Oil: | Harley-Davidson 20W-50 Motorcycle Oil or equivalent (check manual for API rating and specific type) |
| Primary Chain Case Oil: | Harley-Davidson Primary Chain Lubricant or equivalent (check manual for specific type) |
| Transmission Oil: | Harley-Davidson Syn 3 or equivalent (check manual for viscosity and API rating) |
| Brake Fluid: | DOT 4 brake fluid (check manual for specific type and color) |
| Known Issues | |
| Common Wear Items: | Clutch plates, brake pads, front fork seals, and drive belt are common wear items. |
| Primary Chain Tensioner: | The stock primary chain tensioner can wear out, leading to noise. Hydraulic tensioners are a common upgrade. |
| Carburetor Vs Efi: | While this is an EFI model, earlier Harley models had carburetors which could be prone to tuning issues if not maintained. The EFI system on this model is generally robust but requires specific diagnostic tools. |
| Vehicle History | |
| Brand Heritage | |
| Heritage: | Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser/touring motorcycles. |
| Model Evolution | |
| Evolution: | The Fat Boy model, introduced in 1990, became an instant classic, heavily influenced by the motorcycle ridden by Arnold Schwarzenegger in 'Terminator 2: Judgment Day.' The FLSTFI denotes the fuel-injected version. |
| Production | |
| Manufacturing Location: | United States |
| Awards & Recognition | |
| Recognitions | |
| Model Popularity: | The Fat Boy is a consistently popular model within the Harley-Davidson lineup, known for its iconic styling and strong resale value. |
| Ratings | |
| Owner Satisfaction: | Generally high owner satisfaction, particularly for its styling, comfort, and the character of the Twin Cam engine. |