Harley Davidson FLSTN Softail Deluxe 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTN Softail Deluxe Year: 2007 Product Type: Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent...

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类型: Motorcycle

斯库: 419898

标签: 2007 FLSTN Softail Deluxe Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTN Softail Deluxe

Year:

Product Type:

Service Repair Manual

Product Format:

PDF Download

👋 Introduction

Market Position

Target Audience:

Harley-Davidson owners, independent repair shops, and service technicians.

Competitive Analysis

Value Proposition:

Provides essential knowledge for maintaining and repairing the FLSTN Softail Deluxe, saving on dealership service costs.

Key Features

Diagnostic Focus:

Emphasis on troubleshooting common and complex issues specific to the 2007 model.

Completeness:

Covers a wide range of maintenance, repair, and overhaul procedures.

Technical Accuracy:

Derived from official Harley-Davidson service documentation standards.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive workshop, service, and repair information

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Workshop Repair Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Detailed diagnostics, overhaul, and repair procedures for the Twin Cam 96 engine.

Transmission System:

Service and repair for the 6-speed Cruise Drive transmission, including clutch and primary drive.

Fuel System:

Fuel injection (EFI) system diagnostics, components, and troubleshooting.

Electrical System:

Comprehensive wiring diagrams, component testing, and troubleshooting for lighting, ignition, charging, and accessories.

Braking System:

Hydraulic brake system service, including front and rear calipers, master cylinders, and fluid changes.

Suspension System:

Front fork (including telescopic forks) and rear swingarm suspension service and adjustments.

Chassis Frame:

Frame inspection, components, and related hardware.

Bodywork Fenders:

Removal, installation, and repair of body panels, fenders, and trim.

Wheels Tires:

Wheel bearing service, tire mounting, and balancing procedures.

Procedures Included

Preventative Maintenance:

Scheduled maintenance tasks, fluid level checks, and component inspections.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues.

Engine Overhaul:

Complete engine rebuild procedures, including piston, cylinder, and valve servicing.

Transmission Rebuild:

Detailed steps for transmission disassembly, inspection, repair, and reassembly.

Electrical Diagnostics:

Step-by-step fault finding for electrical systems using wiring diagrams.

Brake System Service:

Brake bleeding, pad replacement, caliper rebuilding, and master cylinder servicing.

Suspension Adjustment:

Fork oil changes, spring preload adjustments, and shock absorber servicing.

Component Replacement:

Instructions for replacing key components such as starter motor, battery, fuel pump, etc.

Wiring Diagrams:

Complete and detailed electrical schematics for all systems.

Technical Depth

Depth Of Information:

In-depth technical data for professional mechanics and experienced DIY enthusiasts.

Diagnostic Capabilities:

Advanced diagnostic procedures and symptom-based troubleshooting guides.

Rebuild Procedures:

Full engine and transmission rebuild specifications and torque values.

Special Tools:

Identification and usage instructions for Harley-Davidson specific service tools.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchable:

Yes, text-searchable for quick information retrieval.

Print Quality

Printability:

High-resolution, printable pages for easy workshop use.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam 96

Engine Type:

Air-cooled, V-twin, 45-degree

Displacement:

96 cubic inches (1584 cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valve (OHV), 2 valves per cylinder, pushrod actuated

Performance

Horsepower:

Approx. 65-70 HP (Estimated, actual may vary by tuner and conditions)

Torque:

Approx. 86-92 ft-lbs @ 3000-3500 RPM (Estimated, actual may vary by tuner and conditions)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded premium gasoline, minimum 91 octane

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive, constant mesh

Clutch:

Cable-actuated, wet, multi-plate

Optional

Transmission Optional:

N/A (Standard on this model)

Features

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Transmission Fluid Type:

Harley-Davidson Formula+ Transmission Fluid (or equivalent GL-5, SAE 75W-90)

Transmission Fluid Capacity:

24 US fl oz (0.71 L)

📐 Dimensions

Exterior

Length:

96.5 in. (2451 mm)

Width:

36.6 in. (930 mm)

Height:

51.6 in. (1310 mm)

Seat Height:

24.8 in. (630 mm) (unladen)

Ground Clearance:

4.9 in. (124 mm)

Weights

Dry Weight:

672 lbs (305 kg)

Gross Vehicle Weight Rating Gvwr:

1160 lbs (526 kg)

Payload Capacity:

488 lbs (221 kg)

Wheelbase:

65.5 in. (1664 mm)

Wheels Tires

Front Tire:

MT90B16 72H

Rear Tire:

150/80B16 77H

Front Wheel:

16-inch laced chrome

Rear Wheel:

16-inch laced chrome

Wheel Bolt Pattern:

N/A (Harley-Davidson specific hub assembly)

🛡️ Safety Features

Ratings

Crash Safety Ratings:

N/A (Motorcycle safety is assessed differently than automobiles)

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Anti Lock Braking System ABS:

Optional ABS available on some 2007 models; manual covers diagnosis if equipped.

Passive Features

Lighting System:

Halogen headlamp, LED tail lamp, dual front turn signals, rear turn signals.

💡 Technology Features

Infotainment

Audio System:

Optional factory-fitted AM/FM radio with CD player and CB/intercom capabilities may be present on some models, detailed in manual if equipped.

Driver Assistance

Cruise Control:

Electronic cruise control system may be factory-equipped; covered in manual.

Connectivity

Diagnostics Port:

VCI (Vehicle Communication Interface) connector for diagnostic tool interface, detailed in manual.

🔧 Maintenance

Service Intervals

Initial Service:

1,000 miles (1,600 km) or 3 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 6 months thereafter (refer to manual for specific items)

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 Synthetic (20W-50) or equivalent API SG-rated motorcycle oil.

Engine Oil Capacity:

4.0 US quarts (3.8 L) with filter change

Primary Chain Case Fluid:

Harley-Davidson Formula+ or equivalent SAE 75W-90 GL-5

Brake Fluid:

DOT 4 hydraulic fluid

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, drive belt, wheel bearings.

Potential Electrical Issues:

Wiring harness chafing, stator or regulator/rectifier failure (common on many Harley models of this era).

Engine Performance:

Carbon buildup in combustion chambers, potential for oil leaks from engine seals.

Maintenance Schedule

Spark Plug Replacement:

Every 10,000 miles (16,000 km) or as needed.

Drive Belt Inspection Tension:

Every 5,000 miles (8,000 km) or as needed.

Air Filter Cleaning Replacement:

Every 10,000 miles (16,000 km) or as needed, depending on operating conditions.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, an iconic American motorcycle manufacturer founded in 1903, renowned for its V-twin engines and classic styling.

Model Evolution

Softail Platform:

The Softail platform, introduced in 1983, features a hidden rear suspension system designed to mimic the look of a vintage hardtail frame.

Flstn Softail Deluxe:

The FLSTN Softail Deluxe is characterized by its retro styling, abundant chrome, wide whitewall tires, and classic fender treatments.

Production

Production Era:

The Softail Deluxe has been a recurring model in Harley-Davidson's lineup, with the 2007 model being part of the early Twin Cam era.

Manufacturing Location:

Typically assembled at Harley-Davidson's York, Pennsylvania or Milwaukee, Wisconsin facilities.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The FLSTN Softail Deluxe is appreciated for its classic styling and comfortable ride, often earning accolades within the cruiser motorcycle community.

Ratings

Customer Satisfaction:

Generally high customer satisfaction for comfort and iconic styling, though maintenance can be a factor.

Certifications

Manual Standard:

Adheres to industry standards for technical repair documentation, providing accurate schematics and procedures.