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2008 Harley Davidson FLSTN SOFTAIL DELUXE Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTN Softail Deluxe Year: 2008 Codes Model Code: FLSTN Vin Character Position 4 5: 60 Vin Character Position 10: 8 👋 Introduction Market...
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类型: Motorcycle
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斯库: 530470
2008 Harley Davidson FLSTN SOFTAIL DELUXE Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTN Softail Deluxe
Year:
2008
Codes
Model Code:
FLSTN
Vin Character Position 4 5:
60
Vin Character Position 10:
8
👋 Introduction
Market Position
Market Segment:
Cruiser Motorcycle, Retro Styling
Competitive Analysis
Competitors:
Competes with other Harley-Davidson Softail models, Indian Motorcycles, and various retro-styled cruisers from Japanese manufacturers.
Key Features
Design Philosophy:
Emphasizes classic Harley-Davidson styling with modern technology, featuring whitewall tires, ample chrome, and sculpted fenders.
Target Audience:
Riders seeking a stylish, comfortable cruiser with iconic Harley-Davidson heritage.
📋 Manual Details
Coverage Areas
Product Name:
2008 Harley Davidson FLSTN SOFTAIL DELUXE Service Repair Manual
Coverage:
Maintenance and repair procedures for the 2008 Harley-Davidson FLSTN Softail Deluxe
Page Count
Page Count Estimated:
Approximately 800-1200 pages (typical for this level of detail)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the Twin Cam 96 V-Twin engine, including disassembly, assembly, diagnostics, and tuning.
Transmission:
Service and repair of the 6-speed Cruise Drive transmission, including clutch, primary drive, and internal components.
Chassis:
Coverage of the Softail frame, suspension (front forks and rear shock absorbers), steering system, and wheels.
Electrical:
Comprehensive electrical system diagnostics, wiring diagrams, ignition, lighting, charging system (stator, regulator), starter, and instrumentation.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, and fuel tank servicing.
Brakes:
Front and rear brake system servicing, including master cylinders, calipers, rotors, brake lines, and bleeding procedures.
Bodywork:
Fender, tank, seat, handlebars, and other body component removal, installation, and repair.
Diagnostics:
Troubleshooting guides, diagnostic codes (DTCs), and procedures for identifying and resolving common problems.
Procedures Included
Scheduled Maintenance:
Detailed service intervals and procedures for all routine maintenance tasks.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly instructions.
Transmission Overhaul:
Step-by-step procedures for transmission inspection, repair, and rebuild.
Electrical Troubleshooting:
Systematic approach to diagnosing and fixing electrical faults.
Suspension Adjustment:
Procedures for fork and shock absorber adjustment and servicing.
Brake Bleeding:
Proper methods for bleeding the hydraulic brake system.
Component Replacement:
Instructions for replacing major and minor components across the motorcycle.
Technical Depth
Depth:
Comprehensive from basic inspections to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if professionally created, enabling quick information retrieval.
Print Quality
Image Resolution:
High resolution recommended for clear display of diagrams and illustrations.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.3 mm x 111.3 mm)
Compression Ratio:
8.9:1
Fueling:
Electronic Sequential Port Fuel Injection (ESPFI)
Performance
Torque Peak:
Approx. 96 ft-lbs (130 Nm) @ 3000 RPM (specifications may vary slightly by source)
Horsepower Peak:
Approx. 70-75 HP (estimate, Harley-Davidson typically quotes torque figures)
Fuel System
Fuel Type:
Premium unleaded gasoline, 91 octane or higher recommended
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Transmission Fluid Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil for primary/transmission)
📐 Dimensions
Exterior
Length:
96.5 inches (2450 mm)
Width:
38.0 inches (965 mm)
Height:
57.7 inches (1465 mm)
Seat Height:
26.0 inches (660 mm) (laden)
Ground Clearance:
4.4 inches (112 mm)
Weights
Dry Weight:
Approx. 700 lbs (318 kg)
Gross Vehicle Weight Rating Gvwr:
Not explicitly stated, but typically around 1200 lbs for this platform.
Wheels
Front Wheel Size:
16-inch
Rear Wheel Size:
16-inch
Tires
Front Tire Size:
MT90B16 72H
Rear Tire Size:
150/80B16 77H
Wheelbase
Wheelbase:
64.2 inches (1630 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is typically assessed through specific industry standards and rider experience, not standardized crash tests like cars.)
Active Features
Brakes:
Hydraulic disc brakes front and rear. Anti-lock Braking System (ABS) was an option in 2008.
Passive Features
Lighting:
Halogen headlight, LED tail light, integrated front and rear turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, and indicator lights. Some models may have a basic information display.
Driver Assistance
ABS Option:
Anti-lock Braking System (ABS) was an optional feature for the 2008 FLSTN.
Connectivity
Audio System:
No integrated audio system on standard FLSTN models of this era; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1600 km) or 6 months, whichever comes first (includes oil change, primary chain adjustment, inspection).
Subsequent Oil Changes:
Every 5,000 miles (8000 km) or 12 months.
Drive Belt Tension:
Check and adjust at 2,500 miles (4000 km) and every 5,000 miles (8000 km) thereafter.
Spark Plugs:
Replace every 10,000-15,000 miles (16,000-24,000 km) or as needed.
Brake Fluid:
Flush and replace every 24 months or as per condition.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil (20W-50) or equivalent API CI-4/SL 20W-50.
Engine Oil Capacity:
Approx. 3.5 US quarts (3.3 L) with filter change.
Primary Chain Case Fluid:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil).
Primary Chain Case Fluid Capacity:
Approx. 1 US quart (0.95 L).
Transmission Fluid:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil).
Transmission Fluid Capacity:
Approx. 20-24 US fluid ounces (590-710 ml).
Brake Fluid Type:
DOT 4 (for ABS models, consult specific documentation as DOT 5.1 might be specified for certain circuits).
Known Issues
Primary Chain Tensioner:
Early Twin Cam models used a plastic shoe for the primary chain tensioner that could wear and cause noise or damage. Hydraulic tensioners are a common upgrade.
Cam Chain Tensioner:
Similar to the primary chain, the cam chain tensioners (inside the engine) can also wear on older Twin Cam models, leading to noise and potential damage. Upgraded hydraulic tensioners are recommended.
Harley Diagnostics Tools:
Dealer-level diagnostic tools (like the Digital Technician) are often required for advanced troubleshooting and system resets, which this manual might detail how to interpret.
📚 Vehicle History
Brand Heritage
Brand Established:
1903
Brand Reputation:
Iconic American motorcycle manufacturer known for its V-twin engines and cruiser styling.
Model Evolution
Softail Platform Introduction:
The Softail chassis, featuring a hidden rear suspension, was first introduced in 1984.
Flstn Introduction:
The FLSTN Softail Deluxe was introduced in the early 1990s, designed to evoke the styling of 1940s Harley-Davidsons.
2008 Updates:
For 2008, the FLSTN received the Twin Cam 96 engine and the 6-speed Cruise Drive transmission, along with styling refinements like the distinctive chrome frame skirts and wire-spoke wheels.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin plants historically)
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