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Harley Davidson FLSTNI Softail Deluxe 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTNI Softail Deluxe Year: 2006 Codes Vin Prefix: 1HD 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Target Audience: Riders seeking a classic-styled,...
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类型: Motorcycle
厂商:
斯库: 438661
标签:
Harley Davidson FLSTNI Softail Deluxe 2006 Service Repair ManualHarley Davidson FLSTNI Softail Deluxe 2006 Service Repair ManualHarley Davidson FLSTNI Softail Deluxe 2006 Service Repair ManualHarley Davidson FLSTNI Softail Deluxe 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTNI Softail Deluxe
Year:
2006
Codes
Vin Prefix:
1HD
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a classic-styled, comfortable touring and cruising motorcycle.
Competitive Analysis
Key Competitors 2006:
Indian Chief Vintage, Victory Kingpin Tour, various custom choppers.
Key Features
Styling:
Retro styling reminiscent of 1950s Harley-Davidsons, with extensive chrome, wide whitewall tires, and a classic silhouette.
Comfort:
Low seat height, forward-mounted foot controls, and swept-back handlebars for a relaxed riding position.
Engine Technology:
Harley-Davidson's proven Twin Cam 88B V-twin engine with counter-balancing for reduced vibration.
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson FLSTNI Softail Deluxe 2006
Page Count
Total Pages:
653
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the Twin Cam 88B engine, including disassembly, assembly, inspection, and repair of all internal components.
Fuel System:
Detailed information on fuel injection (EFI) system, fuel pump, fuel filter, injectors, and related sensors. Includes troubleshooting and diagnostics for fuel delivery issues.
Ignition System:
Coverage of the electronic ignition system, ignition coils, spark plugs, and related sensors. Includes timing adjustments and troubleshooting.
Transmission:
Complete service and repair procedures for the 5-speed Cruise Drive transmission, including clutch, gear sets, shift mechanism, and lubrication.
Electrical System:
Extensive coverage of the motorcycle's electrical system, including battery, charging system (alternator, regulator), lighting, starter system, and accessory wiring.
Lighting System:
Detailed diagrams and troubleshooting for headlights, taillights, turn signals, and instrument cluster illumination.
Braking System:
Service and repair for front and rear hydraulic disc brakes, including caliper overhaul, pad replacement, fluid flush, and bleeding procedures.
Suspension:
Information on front fork (telescopic) and rear swingarm suspension, including fork seal replacement, oil changes, and shock absorber service.
Chassis And Frame:
Details on frame inspection, disassembly, and assembly of chassis components.
Wheels And Tires:
Specifications and procedures for tire replacement, wheel balancing, and bearing maintenance.
Bodywork And Trim:
Instructions for the removal, installation, and repair of fenders, fuel tank, seat, handlebars, and other cosmetic components.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, and diagnostic trouble codes (DTCs) for various systems.
Procedures Included
Routine Maintenance:
Step-by-step guides for oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and lubrication.
Engine Overhaul:
Complete rebuild procedures for the Twin Cam 88B engine, including piston ring installation, valve adjustments, and gasket replacement.
Transmission Rebuild:
Detailed instructions for disassembling, inspecting, and reassembling the transmission, including replacement of worn components.
Brake System Repair:
Procedures for brake pad replacement, rotor inspection, caliper service, and hydraulic system bleeding.
Electrical Troubleshooting:
Systematic diagnostic steps for resolving electrical issues, including wiring diagrams and component testing.
Fuel System Diagnostics:
Troubleshooting EFI system faults, checking fuel pressure, and diagnosing sensor issues.
Suspension Service:
Fork seal replacement, fork oil changes, and rear shock absorber service.
Clutch Adjustment And Replacement:
Instructions for clutch adjustment, clutch pack inspection, and replacement.
Tire And Wheel Service:
Tire mounting and dismounting, wheel balancing, and spoke adjustment (if applicable).
Bodywork Repair:
Instructions for removing and installing body panels, fenders, and fuel tank.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.
Diagnostic Capability:
Advanced diagnostic information, including symptom analysis and specific testing procedures for electrical and mechanical components.
Repair Level:
Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Image Resolution:
High-resolution scans ensuring clarity of text and diagrams.
Searchability:
Searchable text allows for quick location of specific information.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88B
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), pushrod actuated, 2 valves per cylinder
Fueling:
Electronic Sequential Port Fuel Injection (ESPFI)
Performance
Horsepower Approximate:
65 HP (at crank, estimated)
Torque Approximate:
86 ft-lbs @ 3200 RPM (estimated)
Fuel System
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 recommended
Fuel Tank Capacity:
5.0 gallons (18.9 L)
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive
Clutch:
Hydraulic, multi-plate wet clutch
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Gear Ratios:
1st: 9.315, 2nd: 6.410, 3rd: 4.783, 4th: 3.750, 5th: 3.149
Transmission Fluid Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90)
📐 Dimensions
Exterior
Length:
99.0 in. (2515 mm)
Width Handlebars:
37.7 in. (958 mm)
Height:
47.3 in. (1201 mm)
Seat Height Laden:
25.0 in. (635 mm)
Ground Clearance:
4.4 in. (112 mm)
Weights
Dry Weight:
672 lbs (305 kg)
Gross Vehicle Weight Rating Gvwr:
1160 lbs (526 kg)
Payload Capacity:
488 lbs (221 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle, not subjected to automotive crash testing standards)
Active Features
Brakes:
Dual front disc brakes, single rear disc brake
Passive Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals
Chassis Design:
Steel frame, designed for stability and rider comfort.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation with analog speedometer, tachometer, fuel gauge, and indicator lights. No integrated infotainment system by default.
Audio Options:
Optional accessory audio systems were available for this model.
Driver Assistance
Electronic Features:
Electronic Sequential Port Fuel Injection (ESPFI) for precise fuel delivery and emissions control.
Cruise Control:
Not standard on this model; typically an aftermarket addition.
Connectivity
Connectivity Features:
None standard (e.g., Bluetooth, USB ports).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Engine Oil Change:
Every 5,000 miles (8,000 km) or annually
Primary Chain Tensioner:
Inspect at 10,000 miles (16,000 km); replace if necessary (often recommended for Twin Cam engines).
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (20W-50) or equivalent API CI-4 rated oil.
Engine Oil Capacity:
3.0 US quarts (2.8 L) with filter change
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90)
Transmission Oil Capacity:
2.7 US quarts (2.5 L)
Primary Chain Case Oil Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90)
Primary Chain Case Oil Capacity:
1.0 US quart (0.95 L)
Brake Fluid Type:
DOT 4
Fork Oil Type:
Harley-Davidson Genuine Motorcycle Fork Oil (e.g., Heavy) or equivalent
Known Issues
Twin Cam 88B Primary Chain Tensioner:
Known to wear prematurely, potentially leading to chain damage. Early replacement is often recommended.
Cam Chain Tensioner Shoes:
Similar to the primary tensioner, these can wear, requiring inspection and replacement, particularly on higher mileage engines.
Crankshaft Position Sensor:
Can fail, leading to starting issues or stalling.
Fuel Pump Reliability:
Some earlier Twin Cam models experienced fuel pump issues, though less common on later revisions.
📚 Vehicle History
Brand Heritage
Brand Founding:
1903, Milwaukee, Wisconsin
Brand Philosophy:
American iron, freedom, individual expression, long-distance touring.
Model Evolution
Softail Platform Introduction:
The Softail concept, featuring hidden rear suspension to mimic a hardtail look, was introduced in 1983.
Deluxe Introduction:
The 'Deluxe' model, emphasizing vintage styling, was introduced in the early 2000s.
Flstni Specifics 2006:
The 2006 FLSTNI Softail Deluxe featured the Twin Cam 88B engine, electronic fuel injection, and a prominent retro aesthetic.
Production
Manufacturing Location:
USA
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