Harley Davidson FLSTSB Softail Cross Bones 08 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTSB Softail Cross Bones Year: 2008 Codes Model Code: FLSTSB Engine Code: Twin Cam 96 (1584cc) 👋 Introduction Market Position Segment: Cruiser Motorcycle...

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标签: 2008 FLSTSB Softail Cross Bones Harley Davidson Motorcycle Motorcycles Softail

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTSB Softail Cross Bones

Year:

Codes

Model Code:

FLSTSB

Engine Code:

Twin Cam 96 (1584cc)

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Style:

Retro-styled cruiser with a distinctive springer front fork.

Key Features

Visual Distinctiveness:

The iconic springer front suspension is a primary visual identifier.

Engine Platform:

Utilizes Harley-Davidson's robust Twin Cam 96 engine.

Target Audience:

Riders seeking a classic aesthetic with modern Harley-Davidson performance and reliability.

📋 Manual Details

Coverage Areas

Primary Coverage:

Harley-Davidson FLSTSB Softail Cross Bones

Model Years Covered:

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine System:

Detailed diagnosis, disassembly, assembly, inspection, adjustment, and repair of the Twin Cam 96 engine.

Fuel System:

Includes fuel injection (EFI) system, throttle body, fuel pump, fuel injectors, and related components.

Ignition System:

Ignition module, spark plugs, coils, and related electronic components.

Transmission And Drivetrain:

5-speed Cruise Drive transmission, clutch, primary drive, belt drive, and final drive maintenance and repair.

Chassis And Frame:

Frame, swingarm, suspension (front forks, rear shocks), steering system, and wheel bearing service.

Braking System:

Front and rear brake caliper, master cylinder, brake lines, rotors, and ABS (if applicable) service and bleeding procedures.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter, horn, and diagnostic codes.

Bodywork And Fittings:

Fenders, fuel tank, seat, handlebars, controls, and related trim components.

Exhaust System:

Exhaust pipes, mufflers, and heat shields.

Diagnostics:

Troubleshooting charts, symptom-based diagnosis, diagnostic trouble codes (DTCs), and diagnostic procedures.

Procedures Included

Maintenance:

Routine maintenance, scheduled service, oil changes, filter replacements, lubrication, and general upkeep.

Disassembly And Assembly:

Detailed instructions for removing, disassembling, inspecting, and reassembling all major vehicle components.

Repair:

Step-by-step repair procedures for various components, including internal engine work and transmission overhauls.

Adjustments:

Carburetor (if applicable, though the '08 FLSTSB is EFI), clutch, throttle, and suspension adjustments.

Troubleshooting:

Comprehensive troubleshooting guides for common and complex problems across all systems.

Wiring Diagrams:

Detailed electrical wiring schematics for the entire motorcycle.

Special Tools:

Identification and usage instructions for specialized Harley-Davidson tools required for specific repair tasks.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Pictorial Diagrams:

Extensive use of pictorial diagrams, exploded views, and photographs to illustrate procedures.

Service Data:

Includes essential service data such as specifications, tolerances, tightening torques, and wear limits.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Yes, all pages are printable.

Zoom Capability:

Yes, pages can be zoomed for clarity.

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital File)

Requirements

Software Requirement:

Adobe Reader

Operating System Compatibility:

Windows, Mac, Linux OS

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Valve Train:

Pushrod-actuated, overhead valves with two valves per cylinder.

Performance

Horsepower:

Approx. 75 HP (est. at crank, actual varies)

Torque:

Approx. 92 ft-lbs @ 3500 RPM (est. at crank, actual varies)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Lubrication System

Oil Type:

Harley-Davidson V-Twin Synthetic Motorcycle Oil SAE 20W-50 or equivalent.

🔧 Transmission

Standard

Transmission Type:

5-speed Constant Mesh, Cruise Drive

Clutch Type:

Hydraulic, multi-plate wet clutch

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/65 ratio

Features

Gear Ratios:

1st: 9.342, 2nd: 6.524, 3rd: 4.774, 4th: 3.750, 5th: 3.291

Transmission Fluid:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lube or equivalent.

📐 Dimensions

Exterior

Length:

93.5 in. (2375 mm)

Seat Height Laden:

26.2 in. (665 mm)

Ground Clearance:

5.1 in. (130 mm)

Weights

Dry Weight:

672 lbs (305 kg)

Wet Weight:

Approx. 700 lbs (318 kg)

Gvwr:

Not specified, but typically around 1200 lbs

Wheels And Tires

Front Tire:

MH90-21 54H

Rear Tire:

200/55R-17 78V

Front Wheel:

16-spoke cast aluminum

Rear Wheel:

17-inch cast aluminum

🛡️ Safety Features

Ratings

Safety Features:

Standard braking system, no ABS typically offered on this specific variant of the FLSTSB for 2008.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Lighting:

Halogen headlight, LED tail light, incandescent turn signals.

💡 Technology Features

Infotainment

Infotainment System:

None standard; typically a minimalist design focused on riding experience.

Driver Assistance

Driver Assistance Features:

None standard.

Connectivity

Connectivity Features:

None standard.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first.

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first, with detailed checks at 2,500 mile intervals.

Fluid Specifications

Engine Oil:

Harley-Davidson V-Twin Synthetic Motorcycle Oil SAE 20W-50, approximately 4 quarts (3.8L) with filter change.

Transmission Primary Chaincase Oil:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lube, approximately 2.8 quarts (2.6L).

Brake Fluid:

DOT 4 Brake Fluid (for clutch and brake systems if equipped with ABS or hydraulic clutch).

Fork Oil:

Specify type and weight as per manual; typically a specialized fork oil.

Known Issues

Engine Vibrations:

Characteristic to large V-twins; proper engine mounts and balancing are crucial.

Clutch Adjustment:

Requires periodic adjustment to ensure smooth engagement and prevent slippage.

Springer Fork Maintenance:

Requires specific attention to lubrication and adjustment of the springer mechanism.

Belt Drive Tension:

Crucial to maintain proper belt tension to avoid premature wear on the belt and sprockets.

Electrical Connections:

As with any motorcycle of this era, checking and cleaning electrical connections is important for reliability.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles.

Model Evolution

Softail Platform:

The Softail platform, introduced in 1984, features a hidden rear suspension for a hardtail appearance.

Cross Bones Introduction:

The FLSTSB Softail Cross Bones was introduced to evoke the styling of custom choppers and motorcycles from the 1950s and 60s, particularly those with springer front ends.

Production

Production Years:

The FLSTSB Cross Bones was produced from 2008 to 2011.

Manufacturing Location:

United States (primarily York, Pennsylvania and Kansas City, Missouri assembly plants)

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

Not typically awarded specific industry awards in the same way as automobiles, but recognized for its distinctive styling and rider experience.