Sub Models Covered:
FLHR Road King, FLHRI Road King, FLHRCI Road King Classic, FLHRSEI Screamin Eagle Road King, FLHT Electra Glide Standard, FLHTCI Electra Glide Classic, FLHTCUI Ultra Classic Electra Glide, FLTR Road Glide, FLTRI Road Glide
Target Audience:
Harley-Davidson owners and independent motorcycle mechanics seeking detailed repair and maintenance information for 2002 Touring models.
Value Proposition:
Provides comprehensive coverage, including electrical diagnostics, at a higher page count than many competitor manuals, ensuring thoroughness for complex repairs and maintenance.
Features:
Instant PDF download, extensive page count (1107), inclusion of electrical diagnostics, detailed diagrams, torque specs, and troubleshooting guides.
Powertrain:
Engine (complete tear down and rebuild), Primary Reduction Gear, Transmission, Drive Train, Clutch
Chassis And Suspension:
Front Forks, Rear Suspension (Struts, Swingarm), Wheels, Tires, Brakes (Front and Rear)
Electrical And Ignition:
Electrical Diagnostics, Ignition System, Charging System (Stator, Regulator, Rectifier), Battery, Starter, Lighting (Front, Rear, Auxiliary), Switches, Fuses
Fuel And Exhaust:
Fuel System (Fuel Pump, Carburetor/Fuel Injection components, Mixture Screw), Exhaust System (Muffler)
Bodywork And Controls:
Fenders, Frame, Handlebars, Cables (Throttle, Clutch), Seat, Plastics
Maintenance:
Scheduled Maintenance, Fluid Changes (Coolant, Oil), Lubrication, Tire Pressure Checks, Brake Pad Inspection
Troubleshooting:
Diagnostic Procedures, Error Code Interpretation, 'No Spark' Diagnosis, Common Problems
Repair And Rebuild:
Complete Engine Rebuild, Transmission Overhaul, Suspension Repairs, Electrical Component Replacement, Brake System Repair
Installation:
Component Installation Guides, Accessory Installation (implied)
Depth:
Comprehensive, covering complete tear-down and rebuild, detailed diagrams, torque specifications, and diagnostic procedures.
Engine Type:
V-Twin, Air-Cooled (primarily Twin Cam 88 for this era)
Displacement:
Commonly 1450cc (88 cubic inches) for 2002 Touring models, though Screamin Eagle models may have variations.
Horsepower And Torque:
Refer to specific model sections within the manual for precise figures, as they vary by model and tuning. Typically around 65-75 HP and 80-90 lb-ft of torque for stock Twin Cam 88.
Fuel Delivery:
Carbureted (Keihin CV) or Electronic Fuel Injection (EFI) depending on the specific model variant (e.g., 'I' denotes EFI).
Oil Type:
Manual will specify recommended Harley-Davidson or equivalent motorcycle-specific engine oil, often a 20W50 viscosity. Includes oil capacity and filter part numbers.
Transmission Type:
5-speed Cruise Drive
Optional Transmissions:
N/A for 2002 Touring models; 5-speed was standard across the range.
Transmission Features:
Constant mesh, helical gears. Manual will cover clutch operation, primary drive, and gear shifting mechanisms.
Transmission Fluid:
Manual will specify required transmission/primary chaincase lubricant, likely a Harley-Davidson Formula + or equivalent.
Braking System:
Dual front disc brakes, single rear disc brake. Manual provides detailed inspection, service, and bleeding procedures.
Lighting And Visibility:
Headlight, taillight, turn signals, brake lights. Manual covers bulb types, wiring diagrams, and troubleshooting for lighting systems.
Audio System:
Many 2002 Touring models (especially Classics and Ultras) featured integrated audio systems. Manual will cover basic operation, troubleshooting, and component replacement.
Cruise Control:
Many touring models were equipped with cruise control. Manual will detail its operation and diagnostic procedures.
Wiring Diagrams:
Extensive, detailed wiring diagrams for all electrical systems are a key feature of this manual, crucial for diagnosing electrical faults.
Recommended Intervals:
Manual will detail intervals for oil changes, primary lubricant changes, filter replacements, brake fluid checks, spark plug replacement, and other routine services, typically at 2,500 or 5,000-mile intervals, with specific recommendations for annual maintenance.
Engine Oil Viscosity:
Typically 20W50 for engine oil. Manual will provide specific part numbers for filters and capacities.
Brake Fluid Type:
DOT 4 brake fluid is commonly used. Manual will confirm specific type and capacity for reservoir and bleeding.
Common Wear Items:
Manual may indirectly address common wear items such as clutch plates, brake pads, wheel bearings, and suspension bushings, providing guidance for their inspection and replacement.
Torque Specifications:
Crucial data for all fasteners, ensuring proper assembly and preventing component damage. The manual provides detailed torque values for engine components, chassis fasteners, and more.
Harley Davidson Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling, particularly in the touring segment.
Touring Platform Evolution:
The 2002 Touring models represent a mature stage of Harley-Davidson's development, building on the Twin Cam engine platform introduced in 1999, offering improved performance and comfort over previous Evolution Big Twin models.
Production Era:
The 2002 model year marks a specific production period for these iconic touring motorcycles.
