🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLTR Road Glide Touring

Year:

2009

Vehicle Type:

Motorcycle

Product Name:

Harley Davidson FLTR Road Glide Touring 2009 Service Repair Manual

Product Description:

Harley Davidson FLTR Road Glide Touring 2009 Service PDF Manual / Workshop Repair. Covers repair and overhaul of Harley Davidson FLTR Road Glide Touring 2009 motorcycles.

👋 Introduction

Segment:

Full-size touring motorcycle, a flagship model in Harley-Davidson's lineup.

Target Audience:

Long-distance riders, touring enthusiasts, and Harley-Davidson owners seeking in-depth service information.

Competitors 2009:

Similar to Indian Roadmaster, Victory Cross Country Tour, and other large-displacement touring motorcycles from Japanese manufacturers (e.g., Honda Gold Wing, Yamaha Royal Star Venture).

Model Features:

Batwing fairing with integrated windshield, large comfortable seat, ample storage (saddlebags), advanced infotainment system (for its time), and the powerful Twin Cam 96 engine.

📋 Manual Details

Primary Coverage:

Repair and overhaul of Harley-Davidson FLTR Road Glide Touring 2009 motorcycles.

Technician Assumption:

Assumes technician is fully conversant with general automotive/motorcycle repair principles.

Estimated Page Count:

Detailed page count not specified in provided information, but typical Harley-Davidson service manuals are extensive, often 500+ pages.

Type:

Service Repair Manual / Workshop Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed coverage of engine disassembly, assembly, inspection, and repair for the Twin Cam 96 engine.

Fuel System:

Diagnosis and repair of fuel injection systems (EFI), fuel pump, injectors, throttle body, and related components.

Ignition System:

Ignition system components, timing, troubleshooting, and electronic control module (ECM) related diagnostics.

Transmission Drivetrain:

Service and repair of the transmission (including clutch, gears, bearings) and final drive (belt drive system).

Electrical System:

Comprehensive coverage of the motorcycle's electrical system, including wiring diagrams, battery, charging system, lighting, and accessories.

Braking System:

Front and rear brake systems, including hydraulic lines, calipers, master cylinders, rotors, and bleeding procedures.

Suspension Steering:

Front fork (including internal components, seals, and fluid) and rear shock absorber service, as well as steering head bearing maintenance.

Chassis Frame:

Frame inspection, mounting points, and general chassis component service.

Bodywork Fairings:

Installation, removal, and repair of fairings, saddlebags, and other body components.

Instrumentation Controls:

Service and troubleshooting of gauges, switches, and control modules.

Routine Maintenance:

Oil changes, filter replacements, spark plug service, tire pressure checks, chain/belt adjustment (if applicable, though this model uses belt drive).

Troubleshooting:

Diagnostic procedures and common fault finding for various systems.

Component Overhaul:

Detailed instructions for rebuilding major components like the engine, transmission, and suspension.

Wiring Diagrams:

Complete, detailed wiring diagrams for all electrical circuits.

Torque Specifications:

Essential torque values for all fasteners throughout the motorcycle.

Special Tools:

Identification and usage of Harley-Davidson specific tools required for certain procedures.

Diagnostic Codes:

Information on diagnostic trouble codes (DTCs) and how to retrieve and interpret them.

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely searchable text within the PDF, allowing for quick access to specific information.

Quality:

As a PDF, print quality depends on the source scan or creation, but professional manuals are typically high resolution for clear diagrams and text.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 96 (1584cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.8:1

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Horsepower Est:

Approximately 75-80 HP (specific figures vary by dyno and exhaust)

Torque Est:

Approximately 96-100 lb-ft @ 3500 RPM (specific figures vary)

Oil Capacity:

4.0 US quarts (3.8 liters)

Oil Type:

Harley-Davidson recommends SAE 20W50 SYN3 or equivalent motorcycle oil meeting Harley-Davidson specifications.

Cooling Method:

Air-cooled

🔧 Transmission

Type:

6-speed Cruise Drive

Optional Transmissions:

N/A, 6-speed was standard for this model and year.

Clutch Type:

Hydraulically actuated, multi-plate wet clutch.

Transmission Oil:

Harley-Davidson transmission and primary chaincase lubricant (e.g., Formula+ or equivalent) meeting H-D specifications.

Transmission Fluid Capacity:

2.8 US quarts (2.6 liters) for transmission and primary.

📐 Dimensions

Length:

Approx. 99.4 inches (2525 mm)

Width:

Approx. 38.0 inches (965 mm)

Height:

Approx. 53.4 inches (1356 mm)

Wheelbase:

Approx. 63.5 inches (1613 mm)

Dry Weight:

Approx. 765 lbs (347 kg)

Gvwr:

Not typically specified for motorcycles in the same way as cars, but payload capacity is limited by rider/passenger weight and cargo.

Saddlebag Capacity:

Substantial, integrated hard saddlebags, capacity in cubic inches or liters often quoted by manufacturers.

🛡️ Safety Features

Safety Ratings:

Motorcycles are not typically assigned NHTSA or Euro NCAP crash test ratings in the same manner as cars. Safety is inherent in design and rider behavior.

Braking System Features:

Linked front and rear brakes (on some configurations), dual-disc front brakes, single-disc rear brake, hydraulic actuation.

Lighting:

Halogen headlight, auxiliary passing lamps, LED taillight and brake light, turn signals.

Chassis Stability:

Designed for stable highway cruising and handling.

💡 Technology Features

Infotainment System:

Boom!™ Audio system (likely the base version for 2009), featuring AM/FM radio, CD player, and potentially an auxiliary input for MP3 players. Integrated speakers in the fairing.

Cruise Control:

Standard electronic cruise control system.

ABS:

Anti-lock Braking System (ABS) was an optional feature on the 2009 Road Glide. The manual will cover its diagnostics and service if equipped.

Connectivity Features:

Limited by 2009 standards; primarily auxiliary audio input. Bluetooth connectivity and smartphone integration became more prevalent in later years.

🔧 Maintenance

Initial Service:

Typically at 1,000 miles (1,600 km) for an initial break-in service, including oil change and inspection.

Subsequent Service:

Generally every 5,000 miles (8,000 km) or annually, whichever comes first, for routine checks and fluid changes. More specific intervals for spark plugs, drive belt, etc., are detailed in the manual.

Engine Oil Type:

SAE 20W50 SYN3 or equivalent motorcycle oil meeting Harley-Davidson specifications.

Transmission Primary Oil Type:

Harley-Davidson Formula+ (or equivalent) for transmission and primary chaincase.

Brake Fluid Type:

DOT 4 or DOT 5.1 (check specific model documentation for exact requirement, DOT 5 silicone fluid was common on older models but often not recommended for ABS systems). The manual will specify.

Fork Oil Type:

Specific weight and type of fork oil as recommended by Harley-Davidson, often SAE 10W or 15W.

Common Wear Items:

Clutch plates, brake pads, tires, drive belt wear, fork seals.

Potential Issues 2009 Twin Cam:

Some owners reported issues with primary chain tensioners (especially early hydraulic tensioners), oil pump drive gear wear, and potential leaks over time. The manual will cover inspection and replacement procedures for these.

Oil Filter Part Number:

Commonly used Harley-Davidson oil filter part numbers include 63796-77A or 26067-99 (verify with manual for exact fitment for the 2009 Twin Cam 96).

Air Filter Part Number:

Part numbers vary based on stock or aftermarket. Manual will indicate stock specification.

📚 Vehicle History

Heritage:

Harley-Davidson boasts over a century of motorcycle manufacturing, known for its V-twin engines and iconic styling.

Road Glide Development:

The Road Glide line, characterized by its frame-mounted fairing, has evolved through various iterations, offering a distinct riding experience compared to fork-mounted fairings.

Production Era:

The Twin Cam 96 engine was introduced by Harley-Davidson in 2007 and continued through subsequent years. The Road Glide model has been in production in various forms since the late 1990s.

Manufacturing Location:

Primarily manufactured in the United States by Harley-Davidson Motor Company.

🏆 Awards & Recognition

Model Recognition:

The Road Glide model line is generally well-regarded for its comfortable ride and touring capabilities. Specific awards for the 2009 model may not be widely documented but it's a staple in the touring segment.

Reliability Perception:

Harley-Davidson's Twin Cam platform is generally considered robust, though like any complex machine, it requires diligent maintenance. User forums and reviews often discuss specific maintenance points.