Harley Davidson Touring models Service Manual Repair 2004 FLTRI FLHT

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🏷️ Basic Information Identification Make: Harley-Davidson Model Line: Touring Year: 2004 Covered Models: • FLHR Road King • FLHRCI Road King Classic • FLHRI Road King (EFI) • FLHRS Road...

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类型: Motorcycle

斯库: 34326

标签: 2004 FLHT FLTRI Harley Davidson Motorcycle Motorcycles Softail

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model Line:

Touring

Year:

Covered Models:

• FLHR Road King

• FLHRCI Road King Classic

• FLHRI Road King (EFI)

• FLHRS Road King Custom

• FLHRSI Road King (EFI)

• FLHT Electra Glide Standard

• FLHTC Electra Glide Classic

• FLHTI Electra Glide Standard (EFI)

• FLHTCI Electra Glide Classic (EFI)

• FLHTCSE Screamin Eagle Electra Glide

• FLHTCUI Ultra Classic Electra Glide (EFI)

• FLTRI Road Glide (EFI)

👋 Introduction

Market Position

Vehicle Segment:

Harley-Davidson's premium full-size touring motorcycles, designed for long-distance comfort and performance.

Competitive Analysis

Competitors 2004:

Primarily competed with other large displacement cruiser touring motorcycles from brands like Honda (Gold Wing), Indian, and custom-built choppers.

Key Features

Touring Focus:

Emphasizes rider and passenger comfort, extensive storage capacity (saddlebags, tour-pak), and stable handling for highway cruising.

Engine Heritage:

Features the iconic Harley-Davidson V-twin engine architecture, known for its torque and distinctive sound.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service, repair, and diagnostics for 2004 Harley-Davidson Touring models.

Specific Coverage:

• Complete tear down and rebuild procedures

• Electrical diagnostics

• Engine systems

• Transmission systems

• Chassis and suspension

• Braking systems

• Fuel systems (carbureted and EFI)

• Ignition systems

• Exhaust systems

• Wheels and tires

• Bodywork and trim

• Accessories and electrical components

Page Count

Total Pages:

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 88 and Twin Cam 95 V-Twin engines (including EFI variants).

Transmission:

5-speed Cruise Drive transmission.

Electrical:

Full electrical system schematics, troubleshooting, component testing, and diagnostics for all models, including EFI systems and ignition.

Chassis Suspension:

Front forks (including air-adjustable suspension where applicable), rear shock absorbers, steering head bearings, and swingarm.

Braking:

Front and rear brake system service, including master cylinders, calipers, rotors, and hydraulic lines.

Fuel System:

Carbureted (Keihin CV) and Electronic Fuel Injection (EFI) systems, including fuel pump, injectors, sensors, and ECM.

Cooling:

Air-cooled engine principles and maintenance, coolant checks for liquid-cooled components if applicable to specific sub-models (though primarily air-cooled).

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, spark plug service, brake fluid flush, primary chain adjustment.

Troubleshooting:

Comprehensive diagnostic flowcharts and problem-solving guides for common and uncommon issues across all vehicle systems.

Repair:

Step-by-step instructions for major repairs and component replacements, including engine disassembly/reassembly, transmission overhaul, suspension service, and electrical component repair.

Installation:

Guidance on installing aftermarket parts or specific OEM components.

Diagnostics:

Detailed electrical diagnostic procedures, including wiring diagrams, troubleshooting symptom-based issues, and using diagnostic tools.

Technical Depth

Depth:

Expert-level, covering everything from routine maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics.

Illustrations:

Includes detailed diagrams, part illustrations, and photographic examples to guide repairs.

Data Tables:

Extensive torque specifications, fluid capacities, wear limits, and other critical technical data.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Print Restriction:

No restrictions on printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

File Characteristics

Save Options:

Option to save/burn to disc.

Navigation:

Clickable chapters for easy navigation.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, pushrod overhead valves (OHV).

Displacement Standard:

1450cc (88 cubic inches)

Displacement Screamin Eagle:

1550cc (95 cubic inches) for FLHTCSE model.

Performance

Torque Twin Cam 88:

Approximately 86 ft-lbs @ 3200 RPM (for reference, actual values may vary by sub-model and tuning).

Horsepower Twin Cam 88:

Approximately 65-70 HP (for reference, actual values may vary).

Fuel System

Fuel Delivery Standard:

Carbureted (Keihin CV 40mm) for non-EFI models.

Fuel Delivery Efi:

Electronic Fuel Injection (EFI) with single injector for EFI models.

Ignition Type:

Distributorless Electronic Ignition (DEI) or Coil-Ignition (CI).

🔧 Transmission

Standard

Type:

5-speed Cruise Drive Manual Transmission

Features

Clutch Type:

Hydraulic, multi-plate wet clutch.

Drive Type:

Primary drive via chain, final drive via belt.

📐 Dimensions

Exterior

Wheelbase Approx:

63.2 inches (varies slightly by model)

Weights

Dry Weight Approx:

750 - 800 lbs (varies by model)

Gvwr Approx:

1260 lbs (varies by model)

🛡️ Safety Features

Passive Features

Lighting:

Halogen headlights, auxiliary passing lamps (on some models), LED tail/brake lights.

Braking System:

Dual front disc brakes, single rear disc brake with hydraulic actuation.

💡 Technology Features

Infotainment

Audio System:

Factory-installed premium AM/FM/WB stereo with CD player and CB/Intercom (optional on some models, standard on Ultra Classic).

Controls:

Handlebar-mounted audio controls.

Driver Assistance

Cruise Control:

Electronic cruise control standard on most touring models.

Connectivity

Diagnostics Efi:

EFI models utilize an Engine Control Module (ECM) that can be accessed for diagnostics, error codes, and parameter adjustments.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 miles or 6 months, whichever comes first. Primary and transmission oil intervals may differ.

Spark Plug Replacement:

Approximately every 10,000-15,000 miles.

Brake Fluid Flush:

Recommended every 2 years.

Fluid Specifications

Engine Oil Type:

Typically Harley-Davidson 20W50 (e.g., SYN3 or conventional) or equivalent API SG/SH/SJ certified motorcycle oil.

Engine Oil Capacity:

Approximately 4 US quarts (3.8 liters) with filter change.

Primary Chain Case Oil:

Harley-Davidson Primary Chain Lubricant or equivalent.

Transmission Oil:

Harley-Davidson Synthetic Transmission Fluid or equivalent.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Clutch friction plates, primary chain tensioner, rear brake pads, wheel bearings, fork seals.

Potential Efi Issues:

Idle control issues, sensor failures (e.g., throttle position sensor), fuel injector clogging on EFI models.

Twin Cam Tensioner:

Early Twin Cam engines are known for wear on the plastic primary chain tensioner, which can lead to premature wear of the chain and other components. Later models received improved tensioners.

📚 Vehicle History

Brand Heritage

Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser styling.

Model Evolution

Touring Lineage:

The Touring line evolved from earlier Electra Glide models, with significant updates including the introduction of the Twin Cam engine and advancements in comfort and technology.

Production

Manufacturing Location:

United States