Harley Davidson FLTRI Road Glide 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Road Glide Model Code: FLTRI Year: 2006 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Vehicle Segment: Full-size touring motorcycle, often referred to...

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标签: 2006 FLTRI Road Glide Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Road Glide

Model Code:

FLTRI

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Vehicle Segment:

Full-size touring motorcycle, often referred to as a 'bagger' due to its integrated saddlebags.

Target Audience:

Long-distance touring riders, commuters, and individuals seeking comfort and style.

Competitive Analysis

Key Competitors 2006:

Other Harley-Davidson models, Honda Gold Wing, Indian Chief, Victory Vision.

Key Features

Distinctive Styling:

Batwing fairing with integrated windshield, large saddlebags, and a commanding road presence.

Comfort And Ergonomics:

Designed for long-haul comfort with spacious seating and rider-friendly controls.

Touring Capability:

Equipped with ample storage (saddlebags) and often features for rider and passenger comfort on extended trips.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Includes detailed diagnostic flowcharts and troubleshooting guides for common and rare issues.

Repair Procedures:

Covers complete disassembly, repair, and reassembly of all major vehicle components and systems.

Maintenance Schedules:

Provides comprehensive recommended maintenance schedules for various mileage and time intervals.

Electrical Diagrams:

Features detailed wiring diagrams for all electrical systems, including lighting, ignition, and accessories.

Specifications Data:

Lists all necessary technical specifications, torque values, clearances, and fluid capacities.

Page Count

Total Pages:

Approximately 700+

Manual Type

Type:

Service and Repair Manual

Language

Primary Language:

English

Format

Delivery Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of the Harley-Davidson Twin Cam 88 engine, including disassembly, inspection, and assembly of engine components.

Fuel System:

Includes information on fuel injection system diagnostics, fuel pump, injectors, and throttle body.

Ignition System:

Covers spark plugs, ignition coils, crank position sensors, and ignition module troubleshooting.

Transmission:

Comprehensive procedures for servicing the 5-speed Cruise Drive transmission, including clutch, primary drive, and gearbox.

Brakes:

Details on hydraulic brake systems, including front and rear caliper service, master cylinders, brake lines, and ABS (if equipped).

Suspension:

Coverage of front fork (39mm Showa) and rear shock absorber maintenance, adjustment, and replacement.

Electrical System:

Extensive coverage of the motorcycle's electrical system, including battery, charging system, lighting, starter, and accessories.

Chassis:

Information on frame, swingarm, steering head bearings, and wheel bearing service.

Bodywork:

Procedures for removing and installing fairings, saddlebags, fenders, and other body components.

Exhaust System:

Details on exhaust pipe and muffler servicing and replacement.

Procedures Included

Engine Rebuild:

Complete step-by-step instructions for engine overhaul, including piston and cylinder reconditioning.

Transmission Overhaul:

Detailed guides for clutch replacement, gearset inspection, and transmission rebuild.

Brake Bleeding:

Instructions for proper brake fluid bleeding and system maintenance.

Suspension Fork Service:

Detailed fork oil change and seal replacement procedures.

Electrical Troubleshooting:

Systematic approaches to diagnosing and resolving electrical faults using wiring diagrams.

Tire Mounting And Balancing:

Guidance on proper tire installation and balancing techniques.

Fuel System Cleaning And Testing:

Procedures for cleaning fuel injectors and testing fuel pressure.

Diagnostics And Fault Finding:

Methodologies for identifying and resolving mechanical and electrical issues.

Technical Depth

Level Of Detail:

Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostics:

Advanced diagnostic procedures, including symptom analysis and component testing.

Rebuilds:

Full engine, transmission, and component rebuild specifications and instructions.

Special Tools:

Identifies specific Harley-Davidson special tools required for various procedures.

📊 Manual Specifications

File Format

Type:

Searchability:

Text-searchable, allowing quick navigation to specific topics.

Printability:

Printable, allowing users to create physical copies of relevant sections.

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations.

Binding Type

Digital Format:

N/A (Digital PDF)

Paper Type

Digital Format:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 88 V-Twin

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valves (OHV) with pushrods, 2 valves per cylinder

Performance

Horsepower:

Approx. 70-75 HP (at crankshaft, estimated)

Torque:

Approx. 86 ft-lbs (at crankshaft, estimated)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Tank Capacity:

5.0 US gallons (19 liters)

Oil System

Oil Capacity W Filter:

3.0 US quarts (2.8 liters)

Oil Type Specification:

Harley-Davidson SYN3 (Synthetic) SAE 20W50 or approved equivalent.

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive constant mesh

Primary Drive:

Plated wet clutch, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Features

Clutch Type:

Hydraulically actuated multi-plate wet clutch

Fluid Specification

Transmission Fluid Type:

Harley-Davidson Syn-3 (SAE 5W30) or equivalent, or SAE 65W140 gear oil for specific models/conditions per manual.

📐 Dimensions

Exterior

Length:

98.6 inches (2504 mm)

Width:

37.0 inches (940 mm)

Height:

53.1 inches (1350 mm)

Wheelbase:

63.5 inches (1613 mm)

Ground Clearance:

5.1 inches (130 mm)

Weights

Dry Weight:

Approx. 718 lbs (325.7 kg)

Gross Vehicle Weight Rating:

1260 lbs (571.5 kg)

Wheels And Tires

Front Tire:

130/70R18

Rear Tire:

180/55R17

Front Wheel:

18 x 3.00

Rear Wheel:

17 x 6.00

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycle safety is not rated by standardized agencies like automotive vehicles. Safety is dependent on rider skill and adherence to safe riding practices.

Active Features

Braking System:

Dual-disc front brakes with 4-piston calipers, single-disc rear brake with 2-piston caliper.

Lighting:

Halogen headlamp, front and rear turn signals, tail lamp, brake lamp.

Passive Features

Frame Construction:

Steel frame designed for stability and handling.

Ergonomic Design:

Placement of controls and seating position contributes to rider control and comfort, indirectly enhancing safety.

💡 Technology Features

Infotainment

Audio System:

Integrated AM/FM/WB stereo with CD player (optional) and speakers mounted in the fairing. Some models may have CB/Intercom options.

Display:

Analog gauges for speedometer and tachometer, with digital displays for odometer, trip meters, and fuel level.

Driver Assistance

Cruise Control:

Electronic cruise control system is typically standard or a common option on this model.

Connectivity

Accessory Ports:

May include auxiliary power outlets for charging accessories or devices.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months thereafter.

Engine Oil And Filter:

Change every 5,000 miles or annually.

Transmission And Primary Chain Case Oil:

Check level regularly, change as per schedule or if contaminated.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 SAE 20W50 or equivalent.

Transmission Fluid:

Harley-Davidson Syn-3 (SAE 5W30) or equivalent, or SAE 65W140 gear oil.

Primary Chain Case Fluid:

Harley-Davidson primary fluid or Syn-3 SAE 20W50.

Brake Fluid:

DOT 4 (non-silicone based) for hydraulic systems.

Known Issues

Cam Chain Tensioner Wear:

Early Twin Cam models can experience wear on the stock hydraulic cam chain tensioners, potentially leading to noise. Later models used upgraded components.

Primary Chain Alignment:

Improper primary chain alignment can lead to premature wear on components.

Idle Control Module Issues:

Rare instances of idle speed fluctuations due to the idle air control (IAC) system.

Fairing Vibration:

Some owners report minor fairing vibrations, often addressable with minor adjustments or dampening.

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1903 in Milwaukee, Wisconsin, USA.

Legacy:

Harley-Davidson is renowned for its V-twin engines, custom styling, and a strong rider community.

Model Evolution

Road Glide Introduction:

The Road Glide model line, characterized by its frame-mounted fairing, was first introduced in 1980.

Twin Cam Era:

The 2006 model features the evolution of the Twin Cam engine family, which began with the Twin Cam 88 in 1999.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA (Primary)

Significance Of 2006 Model:

Represents a mature stage of the Twin Cam 88 platform, offering a balance of performance and refinement for touring.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Harley-Davidson motorcycles, particularly the touring models, consistently receive positive reviews for their long-distance comfort, iconic styling, and enduring appeal within the cruiser market.

Ratings

Owner Satisfaction:

Typically high owner satisfaction for their build quality, ride comfort, and the lifestyle associated with the brand.

Certifications

Emissions Compliance:

Meets applicable EPA and California ARB emissions standards for its model year.