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Harley Davidson FLTRX Road Glide Motorcycle 2016 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTRX Road Glide Year: 2016 Type: Motorcycle Generation Platform: Project RUSHMORE (Touring Platform) 👋 Introduction Market Position Segment: Full-size American touring motorcycle Target...
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Harley Davidson FLTRX Road Glide Motorcycle 2016 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTRX Road Glide
Year:
2016
Type:
Motorcycle
Generation
Platform:
Project RUSHMORE (Touring Platform)
👋 Introduction
Market Position
Segment:
Full-size American touring motorcycle
Target Audience:
Long-distance touring riders, custom enthusiasts
Competitive Analysis
Key Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R1200RT
Key Features
Design:
Batwing fairing with integrated stereo, comfortable rider ergonomics, large saddlebags, Project RUSHMORE updates
Purpose:
Designed for comfortable and capable long-distance touring
📋 Manual Details
Coverage Areas
Primary Coverage:
All repairs and servicing for the 2016 Harley-Davidson FLTRX Road Glide
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, electrical systems, engine, transmission, chassis, suspension, brakes, bodywork, accessories
Page Count
Estimated Pages:
Extensive (typically 500-800+ pages for a complete factory service manual)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Primary Drive, Clutch, Final Drive
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires
Brakes:
Front & Rear Brakes, ABS (if equipped), Brake Lines, Master Cylinders, Calipers
Electrical:
Battery, Charging System, Ignition System, Lighting, Instrumentation, ECM, Security System, Audio System, ABS Control Module
Bodywork:
Fairing (Batwing), Saddlebags, Tour-Pak (if equipped), Fenders, Fuel Tank, Seat
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, fluid checks, tire pressure
Repair:
Engine disassembly/reassembly, transmission rebuilds, brake service, electrical component replacement, suspension overhaul, body panel repair
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Diagnostics:
Step-by-step diagnostic routines, use of Harley-Davidson Dealer Diagnostic Tool (DDT) or equivalent principles
Wiring Diagrams:
Comprehensive electrical wiring schematics for all systems
Technical Depth
Depth:
Complete diagnostic, repair, and overhaul procedures; suitable for professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Image Resolution:
High resolution for clarity of diagrams and photographs
Diagram Clarity:
Clear and detailed technical illustrations and wiring schematics
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103B (Pushrod V-twin)
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in x 4.380 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.7:1
Valve Train:
OHV, 2 valves per cylinder, pushrod activated
Performance
Horsepower Est:
Approx. 75-80 HP (at crankshaft, model dependent)
Torque Est:
Approx. 105 ft-lbs (at crankshaft, model dependent)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.944, 4th: 3.727, 5th: 3.207, 6th: 2.790
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Features
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/65 ratio
📐 Dimensions
Exterior
Length:
97.4 in (2474 mm)
Width:
38.2 in (970 mm)
Height:
53.8 in (1367 mm)
Wheelbase:
64.5 in (1638 mm)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
818 lbs (371 kg)
Weight In Running Order:
857 lbs (389 kg)
Gvw Rating:
1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
2.26 cu ft (0.064 m3)
🛡️ Safety Features
Ratings
ABS:
Standard (Optional on some earlier models, standard on 2016 FLTRX)
Active Features
Braking System:
Linked front and rear braking, optional ABS
Lighting:
Halogen headlights, LED tail/brake lights, auxiliary passing lamps
Passive Features
Chassis Stability:
Sturdy frame construction for highway stability
Ergonomics:
Rider-focused positioning for reduced fatigue on long rides
💡 Technology Features
Infotainment
System Name:
Boom! Box 6.5 GT Infotainment System
Features:
6.5-inch color touchscreen, AM/FM/Weather Band radio, USB/SD card ports, Bluetooth connectivity, GPS navigation (optional)
Speakers:
Fairing-mounted speakers, with optional rear speakers
Driver Assistance
ABS:
Anti-lock Braking System (ABS) for enhanced stopping control.
Connectivity
Bluetooth:
For audio streaming and hands-free calling (requires compatible headset/phone).
Charging Ports:
USB port for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or annually (whichever comes first)
Primary Chain Tensioner:
Check/replace as needed (internal hydraulic tensioner subject to wear)
Spark Plug Replacement:
Typically at 15,000-20,000 mile intervals (refer to manual for exact)
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (SAE 20W-50 Synthetic) or approved equivalent
Primary Oil:
Harley-Davidson Formula+ (or approved equivalent primary lubricant)
Transmission Oil:
Harley-Davidson Syn-3 (SAE 75W-140 Synthetic) or approved equivalent
Brake Fluid:
DOT 4 (for non-ABS and ABS systems)
Coolant:
N/A (Air-cooled engine)
Known Issues
Primary Chain Tensioner:
Internal hydraulic tensioner can wear prematurely, leading to chain slap and potential damage if not addressed.
Cam Chain Tensioners:
Similar issue to primary tensioner, though less common on the 'B' engine variant.
Infotainment System:
Potential for software glitches or connectivity issues with the Boom! Box system.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson's long-standing reputation for building iconic American motorcycles
Model Evolution
Road Glide Origin:
The Road Glide model line has evolved significantly since its introduction, with a distinct frame-mounted fairing design.
Project Rushmore:
The 2014-2016 models benefited from Project RUSHMORE, a significant redesign focusing on rider comfort, luggage capacity, and infotainment.
Production
Production Era:
The FLTRX Road Glide has been a staple in Harley-Davidson's touring lineup for many years.
Manufacturing Location:
York, Pennsylvania, USA (Primary)
🏆 Awards & Recognition
Recognitions
Segment Recognition:
Consistently ranked as a top touring motorcycle by motorcycle publications and rider surveys.
Project Rushmore Impact:
Project RUSHMORE updates received positive reviews for improving overall rider experience and functionality.
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