🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLTRXS Road Glide Special

Year:

2016

Model Code:

FLTRXS

Engine Code:

TWIN-COOLED™ MILWAUKEE-EIGHT 107 (for 2017 onwards, but indicative of the platform evolution - this manual is for the previous generation).

Platform Generation:

This manual covers the last year of the Twin Cam 103 High Output engine platform for the Touring chassis before the Milwaukee-Eight introduction in 2017. The Road Glide Special was a distinct model within the touring lineup.

👋 Introduction

Segment:

Premium Grand American Touring motorcycle, positioned as a high-end, feature-rich touring machine for long-distance riding.

Target Audience:

Discerning riders prioritizing comfort, style, performance, and the ability to customize and maintain their motorcycle.

Key Competitors:

Other Harley-Davidson touring models, Indian Roadmaster, Honda Gold Wing, BMW R 1200 RT, Victory Cross Country Tour.

Distinctive Styling:

Batwing fairing with dual headlights, integrated saddlebags, low-slung profile, often featuring custom paint schemes and chrome accents.

Comfort Ergonomics:

Roomy rider and passenger seating, adjustable handlebars, good wind protection from the fairing.

Infotainment:

Boom! Box 6.5GT infotainment system with touchscreen, navigation, Bluetooth connectivity, and premium speakers.

📋 Manual Details

Engine:

Complete overhaul, diagnostics, fuel system, ignition, exhaust, cooling system.

Transmission:

Clutch, primary drive, gearbox, final drive.

Chassis:

Frame, front fork, rear suspension, wheels, tires, steering.

Electrical:

Wiring diagrams, battery, charging system, ignition, lighting, instrumentation, infotainment system, security system.

Brakes:

Front and rear brake systems, ABS, hydraulic components.

Bodywork:

Fairing, saddlebags, fenders, fuel tank, seat, controls.

Diagnostics:

Troubleshooting guides, DTC (Diagnostic Trouble Codes) interpretation, service modes.

Estimated Pages:

Approximately 700-900 pages (typical for Harley-Davidson factory service manuals of this era).

Type:

Complete Workshop Service Repair Manual.

Language:

English

Format:

Downloadable PDF.

📖 Manual Coverage

Powertrain:

Engine disassembly, assembly, tuning, lubrication, cooling, fuel injection, ignition timing, exhaust system.

Drivetrain:

Clutch operation, primary drive chain adjustment and replacement, gearbox disassembly and reassembly, final drive belt inspection and tensioning.

Suspension Steering:

Front fork service, rear shock absorber replacement, steering head bearing adjustment.

Braking System:

Brake caliper service, master cylinder replacement, brake fluid bleeding, ABS system diagnostics and components.

Electrical System:

Comprehensive wiring diagrams, charging system (stator, regulator), starting system (starter motor, solenoid), lighting circuits, horn, instrumentation functions, security system operation.

Body And Frame:

Fairing removal and installation, saddlebag mounting, fender replacement, fuel tank mounting, seat removal.

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, primary chain adjustment, drive belt inspection, tire pressure checks, brake pad inspection.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, electrical system troubleshooting and component replacement.

Diagnostics Troubleshooting:

Step-by-step troubleshooting procedures for common and uncommon issues, diagnostic trouble code (DTC) lookup and resolution.

Component Installation Removal:

Detailed instructions for removing and installing virtually every component of the motorcycle.

Special Tools:

Identification and usage instructions for specialized Harley-Davidson tools required for specific procedures.

Depth:

Comprehensive, covering everything from basic maintenance and fluid changes to full engine and transmission rebuilds, complex electrical diagnostics, and chassis repairs. Designed for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

Quality:

High-resolution, searchable PDF allowing easy navigation and printing. Often includes interactive links for quick access to sections.

Searchability:

Full text search functionality enabled.

Printability:

Designed for clear printing of all diagrams, illustrations, and text.

Binding:

N/A (Downloadable PDF).

Paper Type:

N/A (Downloadable PDF).

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 103™ High Output, Pushrod V-twin.

Displacement:

1690 cc (103 cubic inches).

Bore X Stroke:

3.875 in. x 4.380 in. (98.4 mm x 111.3 mm).

Compression Ratio:

9.6:1

Peak Torque:

Approx. 104.7 ft-lb (142 Nm) @ 3,500 RPM (manufacturer claimed).

Horsepower:

Approx. 85-90 HP at crank (estimated, not typically published by Harley-Davidson for this engine).

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI).

Fuel Type:

91 octane (95 RON) or higher recommended unleaded gasoline.

Oil Type:

Harley-Davidson SYN3 (Synthetic) SAE 20W50, or equivalent meeting Harley-Davidson specifications.

Oil Capacity:

4.0 US qt (3.8 L) with filter change.

🔧 Transmission

Type:

6-speed Cruise Drive®.

Primary Drive:

Patented, pre-lubricated, enclosed, duplex chain.

Final Drive:

Belt, 32/66 ratio.

Clutch:

Hydraulically actuated, 9-plate wet clutch.

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.935, 4th: 3.817, 5th: 3.184, 6th: 2.790.

Transmission Fluid Type:

Harley-Davidson primary chain case lubricant, or equivalent meeting Harley-Davidson specifications.

Transmission Fluid Capacity:

1.1 US qt (1.04 L).

📐 Dimensions

Length:

97.4 in. (2474 mm).

Seat Height:

26.1 in. (663 mm) Laden.

Ground Clearance:

5.1 in. (130 mm).

Rake Trail:

26 deg / 6.7 in. (170 mm).

Wheelbase:

64.5 in. (1638 mm).

Tire Size Front:

130/60B21 63H BW.

Tire Size Rear:

180/55B18 80H BW.

Dry Weight:

820 lbs (372 kg).

Gvw Rating:

1360 lbs (617 kg).

Fuel Capacity:

6.0 US gal (22.7 L) (including 1.0 US gal reserve).

Oil Capacity:

4.0 US qt (3.8 L).

🛡️ Safety Features

ABS:

Standard Reflex™ Linked Brembo® Brakes with ABS.

Braking System:

Linked front and rear braking system, anti-lock braking system for enhanced control during deceleration.

Lighting:

Daymaker™ LED headlights and fog lights for superior nighttime visibility.

Frame Construction:

Tubular steel frame and swingarm designed for stability and handling.

Security System:

Standard H-D® Smart Security System with immobilizer.

💡 Technology Features

System Name:

Boom!™ Box 6.5GT Infotainment System.

Features:

6.5-inch color touchscreen, AM/FM radio, USB port, SD card slot, Bluetooth hands-free calling and media playback, voice recognition, GPS navigation system.

Audio System:

Two front speakers, two fairing-mounted speakers, and two saddlebag speakers (depending on specific configuration). Amplifier integrated into head unit.

ABS:

Standard Anti-lock Braking System (ABS) integrated with the linked braking system.

Bluetooth:

Standard for hands-free calling and audio streaming from compatible devices.

Navigation:

Integrated GPS navigation with route planning and points of interest.

🔧 Maintenance

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first. Includes engine oil and filter change, primary chain inspection, drive belt inspection, brake inspection, check all controls.

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months thereafter. Includes engine oil and filter change, primary chain inspection, drive belt inspection, brake inspection, check all controls, inspect air filter, inspect spark plugs.

Transmission Fluid Change:

Recommended every 10,000 miles (16,000 km) or 24 months.

Engine Oil:

Harley-Davidson SYN3 SAE 20W50 or equivalent meeting HD-360 specification.

Primary Chain Case Fluid:

Harley-Davidson Primary Chain Case Lubricant or equivalent meeting HD-P4 specification.

Transmission Fluid:

Harley-Davidson Transmission Lubricant or equivalent meeting HD-G2 specification.

Brake Fluid:

DOT 4 (for ABS models).

Twin Cam Engines:

Potential for cam chain tensioner wear (especially on earlier models, though improved by 2016), exhaust header leaks at the cylinder head, and occasional issues with the automatic compression release (ACR).

Electrical:

Infotainment system glitches, battery drainage issues if not properly maintained, headlight issues (though Daymaker LEDs are generally reliable).

Suspension:

Some riders report the stock suspension can be firm; aftermarket upgrades are common. Seal leaks in front forks can occur over time.

Drive Belt:

Regular inspection for wear and proper tension is crucial to prevent premature failure. Road debris can sometimes damage the belt.

📚 Vehicle History

Foundation:

Harley-Davidson Motor Company, founded in 1903 in Milwaukee, Wisconsin, is one of the most iconic American motorcycle manufacturers.

Road Glide Lineage:

The Road Glide platform, characterized by its frame-mounted fairing, has a significant history within Harley-Davidson's touring lineup, evolving through various engine platforms and styling cues.

Fltrxs Introduction:

The FLTRXS Road Glide Special designation, with its emphasis on premium features and styling, became a prominent model in the mid-2010s, building on the success of the Road Glide.

Production Location:

Primarily manufactured in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Overall Reputation:

The Road Glide Special is consistently rated highly by motorcycle journalists and owners for its combination of comfort, performance, and touring capability. Often praised for its stability at highway speeds and wind protection.

Brand Awards:

Harley-Davidson as a brand frequently receives accolades for its iconic design, V-twin engine performance, and strong brand loyalty.