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2008 Harley Davidson FXCW SOFTAIL ROCKER Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXCW Softail Rocker Year: 2008 Codes Platform Code: Softail 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson FXCW Softail Rocker owners,...
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2008 Harley Davidson FXCW SOFTAIL ROCKER Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXCW Softail Rocker
Year:
2008
Codes
Platform Code:
Softail
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson FXCW Softail Rocker owners, independent repair shops, custom builders.
Competitive Analysis
Key Differentiators:
Unique styling, the Twin Cam 96 powertrain, and the distinctive Rocker rear suspension.
Key Features
Model Design:
The FXCW Rocker is characterized by its low-slung profile, stretched-out riding position, and the innovative 'Rocker' cantilevered rear suspension design.
Manual Value:
Essential resource for maintaining and repairing the specific technical nuances of the 2008 FXCW Softail Rocker, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Page Count
Estimated Page Count:
Estimate based on typical Harley-Davidson service manuals for this era, likely 500-800 pages.
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, troubleshooting, diagnostics, tuning. Transmission overhaul, clutch service, final drive inspection.
Chassis:
Frame inspection, suspension (front fork, rear shocks) service and adjustment, wheel bearing service, steering head bearing maintenance.
Brakes:
Front and rear brake system inspection, service, fluid replacement, caliper and master cylinder overhaul.
Electrical:
Wiring diagrams, component testing, troubleshooting of ignition, lighting, charging system, starter, fuel injection, and sensor systems.
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, evaporative emissions system servicing.
Bodywork:
Fender removal/installation, seat service, fuel tank mounting, fairing and trim component servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, brake fluid flush, tire pressure checks.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), sensor testing procedures.
Repair Overhaul:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of major systems.
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High resolution, optimized for clear display of diagrams and photographs. Recommended Adobe PDF Reader for fidelity.
Binding Type
Binding:
Not Applicable (Digital PDF Format)
Paper Type
Paper Quality:
Not Applicable (Digital PDF Format)
Features
Searchable Text:
Likely includes searchable text, enabling quick access to specific information.
Navigability:
Hyperlinked table of contents and index for easy navigation within the PDF document.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 70 HP (52 kW) @ 5000 RPM (Varies by specific tune and regulatory requirements)
Torque:
Approx. 86 ft-lbs (117 Nm) @ 3500 RPM (Varies by specific tune and regulatory requirements)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RVP 70 or 8.5 PSI)
Lubrication
Oil Type:
Harley-Davidson 20W50 Genuine Motorcycle Oil or equivalent API CD, MIL-L-2104E specification oil.
Oil Capacity:
3.5 US qt (3.3 L) with filter change.
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.492, 3rd: 4.794, 4th: 3.827, 5th: 3.148, 6th: 2.790
Optional
Options:
Not Applicable for this model year and trim.
Features
Clutch Type:
Clutch wet, multi-plate
Final Drive:
Belt Drive, 2.215:1 ratio
Fluid Specifications
Transmission Oil:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent GL-4 gear lubricant for V-twin motorcycles).
Primary Chaincase Oil Capacity:
2.5 US qt (2.4 L).
📐 Dimensions
Exterior
Length:
94.5 in. (2400 mm)
Width:
36.9 in. (937 mm)
Height:
44.5 in. (1130 mm)
Wheelbase:
64.2 in. (1631 mm)
Ground Clearance:
4.5 in. (114 mm)
Weights
Dry Weight:
620 lbs (281 kg)
Gross Vehicle Weight Rating Gvwr:
1040 lbs (472 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gal (18.9 L)
🛡️ Safety Features
Ratings
Certification:
DOT compliant lighting and safety features.
Active Features
Braking System:
Dual-action, front and rear disc brakes with 4-piston calipers.
Lighting:
Halogen headlamp, LED taillight, amber turn signals.
Passive Features
Frame Construction:
Steel frame and swingarm.
Rider Ergonomics:
Low seat height for accessibility, forward-mounted foot controls.
💡 Technology Features
Infotainment
Audio System:
Base models typically do not feature integrated infotainment systems. Optional accessory audio systems may have been available.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for the 2008 FXCW.
Connectivity
Diagnostic Ports:
Diagnostic connector for utilizing H-D's Digital Technician for advanced diagnostics and module programming.
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months, whichever comes first. Includes engine oil and filter change, check all fluid levels, inspect brake pads and lines, check tire pressure and wear, lubricate control cables and pivot points.
Subsequent Service:
Every 5000 miles (8000 km) or 12 months, whichever comes first. Includes engine oil and filter change, inspect and adjust primary chain tension, inspect spark plugs, check and top off transmission fluid, inspect brake system, check and lubricate suspension components, check all fasteners.
Fluid Specifications
Brake Fluid:
DOT 4 or higher, Harley-Davidson Heavy Duty DOT 4 Brake Fluid.
Fork Oil:
Typically Harley-Davidson Type E or Type B fork oil, or a quality equivalent with the recommended viscosity.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, front fork seals, and drive belt are common wear items requiring periodic inspection and replacement.
Fuel System Potential:
Early models might benefit from checks on fuel line integrity and potential O-ring degradation.
Electrical Potential:
While generally robust, inspect battery terminals for corrosion and ensure all electrical connections are secure, especially on motorcycles subjected to harsh conditions.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson has a long-standing heritage of producing iconic V-twin motorcycles, known for their distinctive styling, sound, and rider experience.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame while incorporating concealed rear shock absorbers.
Rocker Introduction:
The Rocker models (FXCW/FXCWC) were introduced for the 2008 model year, featuring the unique 'Rocker' name derived from their distinctive rear suspension design.
Production
Manufacturing Location:
York, Pennsylvania, USA
Model Variant Codes:
FXCW (Rocker), FXCWC (Rocker Custom - often with different wheels, handlebars, and seat).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Softail Rocker platform generally received positive reviews for its unique styling and comfortable cruiser ergonomics upon its release.
Ratings
Performance Assessment:
Praised for its strong torque delivery from the Twin Cam 96 engine, suitable for relaxed cruising.
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