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Harley Davidson FXD Dyna Super Glide 1999-05 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Dyna Super Glide Model Variant: Dyna Model Trim: Super Glide Codes Chassis Code Family: FXD Engine Family Code: Evolution (Big Twin) Generation...
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类型: Motorcycle
厂商:
斯库: 437402
Harley Davidson FXD Dyna Super Glide 1999-05 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXD Dyna Super Glide
Model Variant:
Dyna
Model Trim:
Super Glide
Codes
Chassis Code Family:
FXD
Engine Family Code:
Evolution (Big Twin)
Generation
Generation:
First Generation Dyna (1991-2005)
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson Dyna owners and independent repair shops
Competitive Analysis
Positioning:
A robust platform for customization and long-distance riding, competing with other American V-twin cruisers.
Key Features
Engine Architecture:
V-twin, air-cooled Evolution engine
Frame Design:
Dyna frame with rubber isolation for engine vibration reduction
Suspension:
Telescopic front fork, adjustable rear shock absorbers
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Specific Models Covered:
FXD Dyna Super Glide
Page Count
Total Pages:
596
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Clutch
Chassis:
Frame, Suspension (Front and Rear), Wheels, Tires, Brakes (Front and Rear), Steering
Electrical:
Ignition System, Lighting System, Charging System, Starting System, Instruments, Gauges, Switches, Wiring Diagrams
Fuel System:
Carburetor System, Fuel Tank, Fuel Lines, Fuel Pump (if applicable)
Exhaust System:
Exhaust Pipes, Mufflers
Body And Trim:
Fenders, Fuel Tank, Seat, Handlebars, Controls, Mirrors, Fairing (if applicable)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication, Tune-ups
Diagnostics:
Troubleshooting Guides, Fault Diagnosis, Symptom Analysis
Repair:
Component Overhaul, Part Replacement, Assembly and Disassembly Procedures
Adjustments:
Carburetor Adjustments, Clutch Cable Adjustment, Brake Adjustments
Electrical Repair:
Wiring Harness Repair, Component Testing and Replacement, Diagnostic Code Interpretation
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and electrical system diagnosis)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Print Quality
Printability:
Printable
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Evolution engine
Displacement:
1449cc (88 cubic inches)
Bore X Stroke:
3.50 in x 4.47 in (88.9 mm x 113.5 mm)
Compression Ratio:
8.5:1 (typical)
Valve Train:
Overhead valves (OHV), two valves per cylinder
Performance
Horsepower Approx:
Approx. 60-65 HP (at crankshaft, estimates vary)
Torque Approx:
Approx. 76-80 ft-lbs @ 3200 RPM (at crankshaft, estimates vary)
Fuel System
Fuel Delivery:
Keihin CV 40mm Carburetor (Constant Velocity)
Fuel Type:
Unleaded Gasoline, 91 octane (minimum recommended)
Oil System
Oil Capacity With Filter:
Approx. 3.0 US quarts (2.8 Liters)
Oil Type Recommendation:
Harley-Davidson Genuine Motor Oil SAE 20W50 or equivalent API SG/SH/SJ rated motorcycle oil
Ignition System
Ignition Type:
Electronic, spark ignition
🔧 Transmission
Standard
Type:
5-speed Manual Constant Mesh
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 9.375, 2nd: 6.516, 3rd: 4.749, 4th: 3.750, 5th: 3.154)
Optional
Transmission Options:
N/A (5-speed manual was standard)
Features
Clutch Type:
Wet, multi-plate
Primary Drive:
Duplex chain, 34/48 tooth (1.41:1)
Final Drive:
Belt drive, 32/65 tooth (2.03:1)
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent
Transmission Fluid Capacity:
Approx. 20 US fl oz (0.6 Liters)
📐 Dimensions
Exterior
Overall Length:
Approx. 93.1 inches (2365 mm)
Overall Width:
Approx. 37.0 inches (940 mm)
Overall Height:
Approx. 49.0 inches (1245 mm)
Wheelbase:
Approx. 62.2 inches (1580 mm)
Ground Clearance:
Approx. 4.6 inches (117 mm)
Weights
Dry Weight:
Approx. 588 lbs (267 kg)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle VIN plate
Payload Capacity:
Refer to vehicle VIN plate
Cargo
Fuel Tank Capacity:
4.0 US gallons (15.1 Liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically subjected to standardized crash test ratings like automobiles)
Active Features
Braking System:
Dual-piston caliper front and rear disc brakes
Suspension Stability:
Dyna chassis with rubber isolation contributes to ride stability
Passive Features
Lighting:
Halogen headlight, taillight, front and rear turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of Dyna models typically did not feature integrated infotainment systems; aftermarket options available).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids typical for this period).
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Services:
Every 5000 miles (8000 km) or 12 months, whichever comes first
Specific Tasks 1000 Miles:
Engine oil and filter change, check primary chain tension, inspect brake pads, check tire pressure and condition, check all controls and cables.
Fluid Specifications
Engine Oil Grade:
SAE 20W50 (Harley-Davidson Genuine Motor Oil recommended)
Transmission Primary Oil:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant
Brake Fluid Type:
DOT 4 (check specific model requirements)
Fork Oil Viscosity:
Refer to manual (typically SAE 10W or 15W)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals.
Potential Electrical Issues:
Aging wiring harness insulation, stator/rotor failure (less common on these models but possible), regulator issues.
Engine Management:
Carburetor tuning and adjustment for optimal performance; potential for intake manifold leaks.
Suspension Performance:
Rear shock absorbers may require service or replacement due to age and mileage.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Dyna Introduction:
The Dyna line was introduced in 1991, featuring a new frame that isolated the engine from the chassis for improved rider comfort.
Super Glide Heritage:
The 'Super Glide' designation has a long history within Harley-Davidson, typically representing a more performance-oriented or stripped-down touring model.
Production
Production Period:
1999-2005 model years covered by this manual.
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Model Awards:
N/A (Individual model awards are not generally publicized; focus is on brand and lineage).
Ratings
Performance Reviews:
Generally well-regarded for its torque, V-twin rumble, and customization potential. Praised for its comfortable riding position and solid chassis for its class.
Certifications
Manual Certification:
This is a third-party service manual, not an OEM certification.
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