🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXD Super Glide Dyna

Year:

2004

Model Code:

FXD

Platform:

Dyna

👋 Introduction

Category:

Cruiser Motorcycle

Target Audience:

Harley-Davidson owners, independent repair shops, motorcycle technicians.

Segment:

Large-displacement V-twin cruiser segment.

Competitors:

Indian Chief, various metric V-twin cruisers from Japanese manufacturers.

Vehicle Essence:

Classic American cruiser styling with a focus on rider comfort and V-twin character.

Manual Value:

Provides essential knowledge for maintaining and repairing a popular Harley-Davidson model.

📋 Manual Details

Primary Coverage:

Service, Repair, Overhaul

Secondary Coverage:

Troubleshooting, Maintenance

Estimated Page Count:

Approx. 700-900 pages (typical for a comprehensive service manual of this era and type)

Type:

Workshop Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Complete engine service, diagnosis, and repair for Twin Cam 88 engines.

Fuel System:

Carburetor (Keihin CV) service, tuning, and troubleshooting; fuel injection (EFI) systems if applicable to specific models.

Ignition System:

Ignition module, coil, spark plugs, wiring, and troubleshooting.

Transmission:

5-speed Cruise Drive transmission service, rebuild, and adjustments.

Drivetrain:

Primary drive, clutch, belt drive, and final drive servicing and inspection.

Brakes:

Front and rear brake systems, including caliper, master cylinder, lines, pads, and bleeding procedures.

Suspension:

Front forks (39mm, 41mm, or others depending on specific FXD variant), rear shock absorbers, and related adjustments/rebuilds.

Electrical System:

Wiring diagrams, battery, charging system, lighting, starter, and accessory circuits.

Frame And Body:

Frame inspection, body panel removal/installation, fenders, fuel tank, seat, and handlebars.

Wheels And Tires:

Wheel bearing service, tire replacement, and wheel balance.

Controls:

Throttle, clutch, and brake lever adjustments and servicing.

Exhaust System:

Exhaust component inspection and replacement.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides.

Repair Overhaul:

Detailed step-by-step instructions for component disassembly, repair, and reassembly.

Diagnosis:

Methods for diagnosing common and complex issues across all vehicle systems.

Adjustments:

Precise adjustment procedures for critical components like clutch, throttle, and brakes.

Wiring Diagrams:

Comprehensive electrical wiring schematics.

Depth:

Comprehensive, covering basic to advanced repairs and complete overhauls.

Diagnostics Level:

Advanced diagnostic procedures, including electrical system tracing and component testing.

Rebuild Instructions:

Detailed instructions for engine, transmission, and brake caliper rebuilds.

📊 Manual Specifications

Format Details:

Searchable PDF, allowing for quick text lookup of specific topics and procedures.

Resolution:

High-resolution scans for clear images, diagrams, and text.

Printability:

Designed for clear printing of individual pages or sections for workshop use.

Binding:

N/A (Digital PDF format)

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Family:

Harley-Davidson Twin Cam 88

Engine Type:

Air-cooled, 45-degree V-twin, pushrod actuated overhead valves

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.0 in. (95.25 mm x 101.6 mm)

Compression Ratio:

Approx. 8.5:1

Cooling System:

Air-cooled

Horsepower:

Approx. 65-70 HP (at crankshaft, estimated for 2004 models)

Torque:

Approx. 80-85 ft-lbs (at crankshaft, estimated for 2004 models)

Carburetor:

Keihin CV (Constant Velocity) 40mm

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Capacity:

Approx. 4.0 - 5.0 US gallons (model dependent)

🔧 Transmission

Transmission Type:

5-speed Manual Constant Mesh

Gear Ratios:

Specific ratios available in manual, typically: 1st: 9.312, 2nd: 6.685, 3rd: 4.877, 4th: 3.750, 5th: 3.178 (subject to variation)

Clutch Type:

Wet, multi-plate

Primary Drive:

Duplex chain

Final Drive:

Belt drive

Fluid Type:

Harley-Davidson Formula + Transmission, Lubricant, Primary Chain Case

Fluid Capacity:

Approx. 24 US fl oz (710 ml) for primary chain case.

📐 Dimensions

Length:

Approx. 93.0 in. (2362 mm)

Width:

Approx. 37.0 in. (940 mm)

Height:

Approx. 50.0 in. (1270 mm)

Wheelbase:

Approx. 63.5 in. (1613 mm)

Ground Clearance:

Approx. 4.7 in. (119 mm)

Dry Weight:

Approx. 605 lbs (274 kg)

Gross Vehicle Weight Rating:

Approx. 1075 lbs (488 kg)

Payload Capacity:

Approx. 470 lbs (213 kg)

Gvwr Wet:

Approx. 667 lbs (303 kg)

🛡️ Safety Features

Safety Certification:

Not typically rated by NHTSA/Euro NCAP; relies on inherent design and owner maintenance.

Braking System:

Dual front disc brakes, single rear disc brake.

Suspension Stability:

Dyna frame design contributing to stability.

Lighting:

Halogen headlight, LED taillight, turn signals.

Frame Construction:

Steel frame for rigidity.

💡 Technology Features

Audio System:

Optional factory or aftermarket audio systems available; not standard on all models.

Instrumentation:

Analog speedometer, tachometer, fuel gauge, oil pressure indicator, and warning lights.

ABS:

Anti-lock Braking System (ABS) was an optional feature for some 2004 Dyna models, check specific VIN.

Usb Ports:

N/A (No factory USB ports on this model year)

Bluetooth:

N/A (No factory Bluetooth on this model year)

🔧 Maintenance

Initial Service:

First service typically at 1,000 miles (1600 km).

Regular Maintenance:

Subsequent service intervals generally every 5,000 miles (8000 km) or annually, whichever comes first, for oil changes and inspections.

Engine Oil Change:

Every 5,000 miles (8000 km) or annually.

Primary Chain Case Oil Change:

Every 5,000 miles (8000 km) or annually.

Transmission Oil Change:

Every 10,000 miles (16000 km) or annually.

Spark Plug Replacement:

Typically every 10,000-15,000 miles (16,000-24,000 km).

Engine Oil Type:

Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (or equivalent high-quality motorcycle specific 20W-50 mineral or synthetic)

Engine Oil Capacity:

Approx. 4 US quarts (3.8 liters) with filter change.

Primary Chain Case Fluid:

Harley-Davidson Formula + Transmission, Lubricant, Primary Chain Case.

Transmission Fluid:

Harley-Davidson Formula + Transmission, Lubricant, Primary Chain Case (or recommended 75W-90 gear oil).

Brake Fluid:

DOT 4.

Cam Chain Tensioner:

Early Twin Cam 88 engines (pre-2007) are known for hydraulic cam chain tensioner wear, which can lead to engine damage if not addressed. Upgraded tensioners or conversion kits are available.

Starter Solenoid:

Occasional starter solenoid failures can occur.

Carburetor Tuning:

Keihin CV carburetor may require periodic adjustments for optimal performance due to environmental factors or wear.

Rear Wheel Alignment:

Importance of proper rear wheel alignment for tire wear and handling.

📚 Vehicle History

Brand Foundation:

Founded in 1903 in Milwaukee, Wisconsin, USA. Iconic American motorcycle manufacturer.

Dyna Lineage:

The Dyna line was introduced in 1991, offering a blend of classic styling and modern performance. The FXD Super Glide was a foundational model in this platform.

Twin Cam Introduction:

The Twin Cam 88 engine was introduced in 1999, replacing the Evolution engine, and was standard on the Dyna line by 2000.

Production Period:

The Dyna platform was produced from 1991 to 2017, being replaced by the Softail platform.

Assembly Location:

Typically assembled in the United States.

🏆 Awards & Recognition

Model Accolades:

While specific awards for the 2004 FXD Super Glide Dyna are not widely documented, the Dyna platform consistently received praise for its blend of classic Harley-Davidson character and improved handling over previous generations, establishing it as a popular choice for touring and cruising.