Harley Davidson FXD Super Glide Dyna 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Super Glide Dyna Year: 2005 Platform: Dyna Codes Chassis Code: FXD 👋 Introduction Market Position Category: American Cruiser Motorcycle Target Audience: Harley-Davidson...

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标签: 2005 FXD Super Glide Dyna Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXD Super Glide Dyna

Year:

Platform:

Codes

Chassis Code:

👋 Introduction

Market Position

Category:

American Cruiser Motorcycle

Target Audience:

Harley-Davidson owners, independent repair shops, motorcycle enthusiasts seeking in-depth knowledge.

Competitive Analysis

Competitors:

Other V-twin cruisers from brands like Indian, Victory, and custom builders of the era.

Key Features

Platform Identity:

The Dyna platform offered a more modern chassis and ride compared to the Softail, with a rubber-mounted engine for reduced vibration.

Engine Mount:

Rubber-mounted engine for enhanced rider comfort.

Custom Styling:

Classic Harley-Davidson styling with a blend of custom and traditional elements.

📋 Manual Details

Coverage Areas

Covered Models:

Harley-Davidson FXD Super Glide Dyna (2005)

Page Count

Estimated Pages:

Hundreds (typical for a comprehensive service manual)

Manual Type

Type:

Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair of cylinder heads, cylinders, pistons, crankshaft, camshafts, timing, valve train, lubrication system.

Fuel System:

Carburetor (Keihin CV) overhaul, fuel pump, fuel lines, fuel tank maintenance, EFI system diagnostics (if applicable to specific FXD variants).

Ignition System:

Ignition module, coils, spark plugs, timing adjustment, troubleshooting.

Transmission Drivetrain:

Primary drive, clutch operation and adjustment, transmission gear inspection and repair, final drive belt maintenance and replacement, troubleshooting.

Electrical System:

Wiring diagrams, battery maintenance, charging system (alternator, regulator), starting system (starter motor), lighting, instrumentation, switches, fuses, relays, troubleshooting.

Braking System:

Brake fluid specifications, brake caliper service, master cylinder overhaul, brake line inspection and replacement, rotor service, bleeding procedures, troubleshooting.

Suspension Steering:

Front fork (telescopic) disassembly, service, and adjustment; rear shock absorber replacement; steering head bearing service and adjustment, troubleshooting.

Wheel Tires:

Wheel bearing inspection and replacement, tire pressure recommendations, tire wear analysis, wheel balancing.

Chassis Frame:

Frame inspection, downtube, swingarm pivot, engine mounting, troubleshooting.

Bodywork Fenders:

Fender removal and installation, saddlebag mounting, fairing components (if applicable), seat removal, fuel tank removal.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter service, spark plug replacement, drive belt tensioning and inspection, brake system checks, tire pressure adjustments.

Troubleshooting:

Diagnostic charts and procedures for common electrical, engine, and mechanical problems.

Engine Overhaul:

Complete disassembly, cleaning, inspection, measurement, and reassembly of engine components.

Transmission Repair:

Gearbox disassembly, inspection, parts replacement, and reassembly.

Electrical Diagnostics:

Using wiring diagrams to trace faults, testing components, and repairing wiring harness issues.

Suspension Service:

Front fork seal replacement, oil changes, fork adjustments, rear shock replacement.

Brake System Service:

Brake pad replacement, caliper rebuild, brake fluid flush and bleed.

Clutch Adjustment:

Procedure for adjusting clutch cable and checking clutch pack wear.

Carburetor Tuning:

Adjustment of idle speed, mixture, and jetting recommendations for performance tuning.

Engine Timing Adjustment:

Detailed procedures for setting ignition timing.

Bearing Replacements:

Instructions for replacing wheel bearings, steering head bearings, and engine shaft bearings.

Technical Depth

Depth:

Comprehensive. Covers everything from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis repair.

Specifications Data:

Includes detailed torque specifications, clearances, tolerances, and diagnostic values for all major components.

Wiring Diagrams:

Complete, easy-to-read wiring diagrams for electrical systems.

Part Numbers:

May include references to specific Harley-Davidson part numbers for critical components.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Quality:

Typically high-resolution scans of original factory manuals, suitable for printing.

Binding Type

Binding:

Not applicable (digital PDF)

Paper Type

Paper:

Not applicable (digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, V-twin, Evolution (often referred to as 'Evo')

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1 (typical)

Valvetrain:

OHV, 2 valves per cylinder

Torque Figures:

Approx. 78-80 ft-lbs @ 3500 RPM (varies slightly by specific model tune)

Performance

Horsepower Figures:

Approx. 60-65 HP (varies by specific model tune)

Fuel System

Carburetor:

Keihin CV (Constant Velocity) 40mm

Fuel Capacity:

19.1 Liters (5.0 US gallons)

Lubrication

Oil Capacity:

3.0 US quarts (2.8 Liters) with filter change

Oil Type:

Harley-Davidson 20W-50 motorcycle oil or equivalent API SG/SH/SJ rated

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Primary Drive:

Duplex chain, compensator sprocket, 34/46 tooth ratio

Final Drive:

Belt drive, 32/66 tooth ratio

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Transmission Oil Type:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent

Transmission Oil Capacity:

Approx. 24 US fl oz (0.7 Liters)

📐 Dimensions

Exterior

Length:

Approx. 93.1 inches (2365 mm)

Width:

Approx. 35.3 inches (897 mm)

Height:

Approx. 49.8 inches (1265 mm)

Weights

Dry Weight:

Approx. 640 lbs (290 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 1060 lbs (481 kg)

Payload Capacity:

Approx. 420 lbs (190 kg)

Wheels Tires

Front Tire Size:

100/90-19 57H

Rear Tire Size:

130/90-16 67H

Wheel Bolt Pattern:

5x114.3 mm (standard Harley-Davidson pattern)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is typically not rated by governmental agencies in the same way as automobiles.)

Active Features

Braking System:

Dual-action front and rear disc brakes with dual-piston calipers.

Lighting:

Halogen headlamp, LED tail/stop light, amber turn signals.

Passive Features

Frame Construction:

Steel cradle frame designed for stability and rigidity.

Engine Mounting:

Rubber isolated engine mounting to reduce vibration transmitted to the rider.

💡 Technology Features

Infotainment

Audio System:

Base models typically featured no integrated audio system, with provisions for aftermarket radio installation. Higher trim levels might have had factory or dealer-installed audio options.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature for certain Harley-Davidson models of this era, including some Dyna variants.

Connectivity

Cruise Control:

Cruise control was typically an optional accessory for the 2005 FXD Super Glide, not standard equipment.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1600 km) or 3 months

Subsequent Service:

Every 5,000 miles (8000 km) or 6 months thereafter

Engine Oil Change:

Every 5,000 miles (8000 km) or annually

Drive Belt Check:

Every 5,000 miles (8000 km)

Fluid Specifications

Engine Oil:

Harley-Davidson 20W-50 or SAE 60 (for hot weather) motorcycle oil

Transmission Primary Oil:

Harley-Davidson Formula + or equivalent

Brake Fluid:

DOT 4 non-silicone based hydraulic fluid

Known Issues

Primary Chain Tensioner:

Early models (pre-2001) had an automatic tensioner that could wear out; later models used a more robust hydraulic tensioner. The manual would cover inspection and replacement.

Carburetor Tuning:

Keihin CV carburetor can require occasional adjustments for altitude or temperature changes. Manual details correct procedures.

Starter Solenoid:

Some owners report occasional failure of the starter solenoid. Manual would provide diagnostic steps.

Wheel Bearings:

Routine inspection and lubrication are crucial to prevent premature wear. Manual details procedures.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Milwaukee, Wisconsin, USA

Brand Legacy:

Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903, renowned for its V-twin engines and cruiser-style motorcycles.

Model Evolution

Dyna Series Introduction:

The Dyna line was introduced in 1991, featuring a shared frame and suspension design, distinguishing itself from the Softail and Sportster lines.

Super Glide Positioning:

The Super Glide historically represented Harley-Davidson's blend of classic styling with a focus on rider comfort and versatility within the Dyna family.

Production

Production Location:

United States

Production Years For Model:

The FXD Super Glide was produced within the Dyna range from 1991 until the discontinuation of the Dyna platform in 2017.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The Harley-Davidson Dyna platform, including the Super Glide, was generally well-regarded for its V-twin character, comfortable ride, and iconic styling, making it a popular choice for cruising.

Performance Awards:

N/A (Motorcycles of this type are rarely subject to formal performance awards in automotive media; reviews focus on ride quality, engine performance, and styling).