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Harley Davidson FXDF Fat Bob 2015 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDF Fat Bob Year: 2015 Codes Internal Model Code: FXDF Engine Family: Twin Cam 103 👋 Introduction Market Position Positioning: The FXDF Fat...
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类型: Motorcycle
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斯库: 603290
Harley Davidson FXDF Fat Bob 2015 Service Repair ManualHarley Davidson FXDF Fat Bob 2015 Service Repair ManualHarley Davidson FXDF Fat Bob 2015 Service Repair ManualHarley Davidson FXDF Fat Bob 2015 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDF Fat Bob
Year:
2015
Codes
Internal Model Code:
FXDF
Engine Family:
Twin Cam 103
👋 Introduction
Market Position
Positioning:
The FXDF Fat Bob is a performance-oriented cruiser within Harley-Davidson's Dyna lineup, known for its aggressive styling and powerful engine.
Competitive Analysis
Competitors:
Competes with other American V-twin cruisers and performance-oriented custom bikes.
Key Features
Styling:
Dual front headlamps, fat front tire, chopped front fender, forward-mounted controls.
Engine Character:
Torque-rich Twin Cam 103 cubic inch V-twin, known for its low-end grunt.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance
Secondary Coverage:
Troubleshooting, diagnostics, specifications, wiring diagrams
Page Count
Approximate Pages:
500-600
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete teardown, inspection, assembly, timing, lubrication
Fuel System:
Fuel injection (EFI), throttle body, fuel pump, injectors, fuel lines
Ignition System:
Spark plugs, coils, ignition module, crankshaft position sensor
Exhaust System:
Mufflers, headpipes, catalytic converter (if applicable), mounting hardware
Transmission Drivetrain:
Clutch, primary drive, transmission gears, final drive belt, shifter linkage
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter, lighting, horn, accessories
Chassis Frame:
Frame inspection, steering head bearing, swingarm, shock absorbers, front forks
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake pads, brake fluid flush and bleed
Wheel Suspension:
Wheel bearing service, tire mounting and balancing, fork seal replacement, rear suspension adjustments
Bodywork Trim:
Fenders, fuel tank, seat, handlebars, controls, mirrors, exhaust heat shields
Diagnostics Troubleshooting:
Fault code interpretation, symptom-based troubleshooting guides
Wiring Diagrams:
Complete color-coded electrical schematics for all systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, belt tension checks, brake fluid checks, tire pressure adjustments
Major Repairs:
Engine rebuilding, transmission overhauls, fork seal replacement, brake system overhaul
Troubleshooting Guides:
Step-by-step diagnostics for common and uncommon issues
Disassembly Assembly:
Detailed instructions for component removal and reinstallation
Technical Specifications:
Torque values, clearances, fluid capacities, wiring pinouts
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Digital Quality:
High-resolution, clear text and graphics, bookmark navigation
Binding Type
Digital Binding:
N/A (Digital)
Paper Type
Digital Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-twin
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Horsepower:
Approximately 70-75 HP (estimate, actual may vary by tune)
Torque:
Approximately 98-100 ft-lbs at ~3500 RPM (estimate, actual may vary by tune)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline, minimum 91 octane
Lubrication System
Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil SAE 20W-50 or equivalent
Oil Capacity:
3.0 US qt (2.8 L) (with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Gear Ratios:
1st: 9.311, 2nd: 6.454, 3rd: 4.793, 4th: 3.831, 5th: 3.157, 6th: 2.790
Transmission Fluid Type:
Formula + Transmission and Primary Chaincase Lubricant or equivalent
Transmission Fluid Capacity:
1 US qt (0.95 L)
📐 Dimensions
Exterior
Length:
91.5 in. (2324 mm)
Seat Height Laden:
26.1 in. (663 mm)
Ground Clearance:
4.7 in. (119 mm)
Raked Trail:
30 degrees / 5.1 in. (130 mm)
Weights
Dry Weight:
668 lbs. (303 kg)
Gross Vehicle Weight Rating Gvwr:
1180 lbs. (535 kg)
Fuel Capacity:
5.0 US gal. (18.9 L)
Wheels Tires
Front Tire:
130/70B18
Rear Tire:
180/55ZR18
Wheel Type:
Cast aluminum
🛡️ Safety Features
Active Features
Brakes:
4-piston fixed front caliper, 2-piston torque-reacting rear caliper. Optional ABS.
Lighting:
Dual 5.75" Halogen headlights, LED tail lamp and brake lamp.
Passive Features
Frame Construction:
Steel, rigid backbone, stamped steel downtubes.
💡 Technology Features
Infotainment
Audio System:
No integrated infotainment system on standard models; audio often added as an aftermarket accessory.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS)
Connectivity
Factory Connectivity:
No factory smartphone integration or advanced connectivity features on this model.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil SAE 20W-50
Transmission Primary Fluid:
Formula + Transmission and Primary Chaincase Lubricant
Brake Fluid:
DOT 4 (for models without ABS), DOT 5.1 (for models with ABS)
Final Drive Fluid:
Not Applicable (Belt Drive)
Known Issues
Potential Issues:
Crankshaft position sensor failure, clutch cable adjustment, exhaust pipe leaks, charging system issues (stator/regulator) can occur on older models or with aftermarket components. Regular maintenance is key.
Filter Part Numbers
Oil Filter:
Harley-Davidson OEM: 63731-09 (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is a legendary American motorcycle manufacturer with a rich history in performance and customization.
Model Evolution
Dyna Lineage:
The Dyna platform, introduced in 1991, is characterized by its rubber-mounted engine for reduced vibration and a more traditional custom look.
Fat Bob Introduction:
The Fat Bob name has been used for various Harley-Davidson models, with the modern FXDF being introduced in 2008 as part of the Dyna family, receiving the Twin Cam 103 engine in 2012.
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Category:
Motorcycle Press and Enthusiast Recognition
Details:
While specific awards for the 2015 FXDF Fat Bob might be elusive, the Dyna platform and the Twin Cam 103 engine have consistently been praised by motorcycle publications for their performance, handling, and classic American V-twin character.
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