🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXDI Dyna Super Glide EFI

Year:

2005

Model Code:

FXDI

Engine Code:

Twin Cam 88 EFI

👋 Introduction

Vehicle Segment:

Cruiser motorcycle, specifically within Harley-Davidson's Dyna model line.

Target Audience:

Owners of the 2005 Harley-Davidson FXDI Dyna Super Glide EFI seeking to perform their own maintenance, repairs, and diagnostics.

Competitors:

Other cruiser motorcycles from brands like Indian, Victory, and custom builders. The Dyna platform offered a more agile ride compared to the larger touring models.

Vehicle Features:

Vibration isolation powertrain, Twin Cam 88 engine, electronic fuel injection, classic cruiser styling with a slightly more performance-oriented chassis than some other Harley models of the era.

Manual Purpose:

To provide authoritative, factory-level information for servicing and repairing the specific motorcycle model, ensuring proper operation and longevity.

📋 Manual Details

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF

Estimated Pages:

600+

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, including top-end (cylinder heads, pistons, rings), bottom-end (crankshaft, connecting rods, bearings), timing, and valve train.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank, pressure regulator, throttle body, ECU diagnostics and calibration.

Ignition System:

Ignition module, spark plugs, coils, wiring, timing adjustments.

Transmission:

5-speed Cruise Drive transmission, clutch operation, gear shifting mechanisms, internal components, lubrication, and adjustments.

Drivetrain:

Primary drive system (clutch, compensator, chain), final drive (belt drive), belt tensioning, pulley inspection and replacement.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams, fuses, relays.

Brake System:

Front and rear hydraulic disc brakes, brake calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, pad replacement.

Suspension:

Front telescopic forks (39mm standard), rear shock absorbers, fork oil replacement, seal replacement, rear suspension adjustments.

Chassis And Frame:

Frame inspection, steering head bearing maintenance and adjustment, swingarm service, wheel bearings.

Bodywork And Trim:

Fender removal and installation, fuel tank mounting, seat removal, handlebar removal and installation, basic fairing components.

Preventive Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, tire pressure checks, brake inspections.

Troubleshooting:

Diagnostic procedures for common running issues, electrical faults, starting problems, and performance degradation, with symptom-based guidance.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all covered systems.

Diagnostics:

EFI system diagnostics, use of diagnostic tools (e.g., Harley-Davidson Digital Technician Lite - though specific tool usage may be limited in PDF manuals, the procedures for understanding codes will be present), fault code interpretation.

Depth:

Comprehensive. Covers from basic owner maintenance to full engine rebuilds and complex electrical diagnostics, providing detailed torque specifications, tolerances, and procedures.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable, enabling quick navigation to specific topics.

Image Clarity:

Typically high-resolution for clear diagrams and photographs.

Binding For Physical:

N/A (Digital PDF)

Paper For Physical:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Air-cooled, 45-degree V-twin, pushrod actuated valves

Engine Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Horsepower:

Approximately 65-70 HP (at crankshaft, estimated)

Torque:

Approximately 75-80 lb-ft (at crankshaft, estimated)

Fuel Delivery:

Sequential Port Fuel Injection (Electronic Fuel Injection - EFI)

Fuel Type:

Unleaded gasoline, minimum 89 octane recommended

Cooling Method:

Air-cooled

Oil Type:

Harley-Davidson 20W50 Motorcycle Oil (or equivalent API SG, Jaso MA rated)

Oil Capacity:

3.7 US quarts (3.5 Liters) with filter change

🔧 Transmission

Transmission Type:

5-speed constant mesh, helical gear

Clutch Type:

Wet, multi-plate, diaphragm spring

Gear Ratios:

1st: 9.31, 2nd: 6.73, 3rd: 5.00, 4th: 4.13, 5th: 3.37 (Typical ratios, verify in manual)

Transmission Fluid:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent spec)

Transmission Fluid Capacity:

1 US quart (0.95 Liters)

📐 Dimensions

Length:

91.2 inches (2316 mm)

Width:

35.0 inches (889 mm)

Height:

51.0 inches (1295 mm)

Dry Weight:

629 lbs (285 kg)

Gross Vehicle Weight Rating Gvwr:

1050 lbs (476 kg)

Fuel Capacity:

5.0 US gallons (18.9 Liters)

Front Tire Size:

MT90B16 72H

Rear Tire Size:

130/90B16 73H

Front Wheel Type:

Cast aluminum, 16-inch

Rear Wheel Type:

Cast aluminum, 16-inch

Wheelbase:

62.5 inches (1588 mm)

🛡️ Safety Features

Crash Test Ratings:

Motorcycle safety is not rated by government agencies in the same manner as automobiles. Focus is on rider control and vehicle stability.

Braking System:

Dual-piston caliper front and rear hydraulic disc brakes.

Lighting:

Halogen headlamp, LED taillight, amber front and rear turn signals, brake light.

Frame Construction:

Steel cradle frame designed for stability and rigidity.

💡 Technology Features

Infotainment Features:

The FXDI Dyna Super Glide EFI 2005 primarily focused on the riding experience and did not typically feature advanced infotainment systems. It had a speedometer, tachometer, odometer, trip meter, and basic indicator lights.

Driver Assistance Features:

None. This era of Harley-Davidson cruisers prioritized mechanical feel and rider input over electronic rider aids.

🔧 Maintenance

First Service:

1,000 miles (1,600 km) or 12 months

Subsequent Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months

Transmission Fluid Change:

Every 10,000 miles (16,000 km) or 24 months

Primary Chaincase Oil Change:

Every 10,000 miles (16,000 km) or 24 months

Belt Drive Inspection And Tensioning:

Every 10,000 miles (16,000 km)

Engine Oil Spec:

Harley-Davidson 20W50 Motorcycle Oil (or SAE 20W50, API SG, Jaso MA)

Brake Fluid Spec:

DOT 4 Hydraulic Fluid

Fork Oil Spec:

Harley-Davidson Silicone-Based Fork Oil (e.g., Type E or equivalent viscosity for desired damping)

Common Wear Items:

Clutch plates, primary chain tensioners (especially early models with spring-loaded tensioners), wheel bearings, and fork seals.

Efi Considerations:

While generally reliable, EFI systems can be sensitive to fuel quality and require occasional diagnostics if performance issues arise.

Belt Drive Maintenance:

Proper tensioning is crucial to prevent premature wear of the belt and sprockets. Inspect for damage and proper alignment.

📚 Vehicle History

Brand History:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.

Dyna Line History:

The Dyna line, introduced in 1991, was positioned as a more modern and agile alternative to Harley's Softail models, featuring a rubber-mounted engine for reduced vibration.

2005 Model Year Significance:

The 2005 FXDI Super Glide EFI represented a refinement of the Dyna platform, incorporating electronic fuel injection for improved performance, emissions, and cold-weather starting.

Manufacturing Location:

United States (various Harley-Davidson plants)

🏆 Awards & Recognition

Awards And Recognition:

While specific awards for the 2005 FXDI are not readily cataloged in a general sense, the Dyna platform was consistently praised for its balance of classic Harley-Davidson styling with improved handling and rider comfort over previous generations. It was a popular model within its segment.