Market Segment:
Cruiser motorcycle, specifically a model within the Harley-Davidson Dyna platform.
Competitors 2002:
Other V-twin cruisers from manufacturers like Indian, Honda (Shadow series), Yamaha (V-Star series), Kawasaki (Vulcan series), Suzuki (Intruder series), and custom builders.
Dyna Platform Heritage:
The Dyna platform, introduced in 1991, offered a blend of traditional Harley-Davidson styling with improved handling and rider comfort compared to earlier Big Twin models. The Low Rider variant specifically emphasized a lower seat height and rider-forward ergonomics.
Model Year Features 2002:
The 2002 FXDL Dyna Low Rider continued the evolution of the Dyna platform, featuring the Twin Cam 88 engine, a 5-speed transmission, and the characteristic Low Rider styling cues.
Systems Covered Overview:
Engine, transmission, chassis, electrical system, bodywork, maintenance, troubleshooting, and diagnostics.
Estimated Page Count:
500+
Manual Type:
Service Repair Manual
Engine:
Twin Cam 88 engine; disassembly, assembly, inspection, tuning, carburation (CV carburetor), ignition system, lubrication system.
Transmission:
5-speed Cruise Drive transmission; removal, installation, internal components, clutch operation, primary drive, final drive.
Chassis Suspension:
Frame, front forks (39mm Showa), rear shock absorbers, steering bearings, swingarm, wheel bearings.
Brakes:
Front and rear hydraulic disc brakes; master cylinders, calipers, brake lines, fluid replacement, bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), ignition system, lighting, starter motor, gauges, fault codes.
Fuel System:
Fuel tank, fuel lines, fuel filter, fuel petcock, carburetor adjustments, fuel pump (if applicable).
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, exhaust system, fairings (if equipped).
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, brake system maintenance, drive belt inspection and adjustment.
Troubleshooting:
Diagnostic charts and procedures for common problems related to engine, electrical, and mechanical systems.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostics:
Fault code identification and interpretation, testing procedures for various electrical components.
Depth Of Coverage:
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and repair.
Engine Type:
Air-cooled, 45-degree V-twin
Engine Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Horsepower Estimated:
Approx. 65-70 HP (at crankshaft, varies with tuning)
Torque Estimated:
Approx. 78-82 ft-lbs (at crankshaft, varies with tuning)
Fuel Delivery:
Carburetor (Keihin CV 40mm)
Fuel Type:
Unleaded gasoline, minimum 89 octane
Ignition Type:
Electronic ignition with single fire capability
Oil Type:
Harley-Davidson Genuine V-Twin Synthetic or equivalent API CG-4 rated SAE 20W50
Oil Capacity:
3.5 US quarts (3.3 liters) with filter change
Transmission Type:
5-speed constant mesh, sequential jaw-type clutch shift
Primary Drive:
Duplex chain, 34/46 tooth ratio (1.35:1)
Final Drive:
Belt drive, 32/66 tooth ratio (2.06:1)
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Transmission Fluid Capacity:
24 US fluid ounces (0.71 liters)
Overall Length:
Approx. 93.2 inches (2367 mm)
Wheelbase:
Approx. 63.7 inches (1618 mm)
Seat Height:
Approx. 26.5 inches (673 mm) (unladen)
Ground Clearance:
Approx. 4.5 inches (114 mm)
Dry Weight:
Approx. 598 lbs (271 kg)
Gross Vehicle Weight Rating:
Approx. 1000 lbs (454 kg)
Front Wheel:
16-inch, 5-spoke cast aluminum
Rear Wheel:
16-inch, 5-spoke cast aluminum
Wheel Bolt Pattern:
N/A (Integrated hub design)
Safety Ratings:
Motorcycles are not subjected to the same crash test ratings as automobiles by organizations like NHTSA or IIHS. Safety relies on rider skill and adherence to road safety practices.
Braking System:
Dual disc front brakes, single disc rear brake with hydraulic actuation.
Suspension Design:
Telescopic front fork (Showa 39mm), dual rear shock absorbers with adjustable pre-load for controlled handling.
Lighting System:
Halogen headlamp, tail/brake lamp, front/rear turn signals, marker lamps for visibility.
Initial Service:
1,000 miles (1600 km) or 3 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, for routine checks and fluid changes.
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months.
Spark Plug Replacement:
Every 10,000 miles (16,000 km)
Drive Belt Inspection:
Every 5,000 miles (8,000 km) for tension and condition.
Primary Chain Case Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Transmission Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Common Issues Indicators:
Potential for oil leaks around rocker boxes and primary cover, carburetor tuning adjustments for optimal performance, clutch adjustment, and occasional electrical connector issues.
Parts Considerations:
Importance of using correct torque specifications for engine and chassis fasteners to prevent leaks and damage. Regular cleaning of the CV carburetor is recommended.
Harley Davidson Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and rider community.
Dyna Platform Introduction:
The Dyna chassis, with its rubber-mounted engine, was introduced in 1991 to mitigate engine vibration and improve rider comfort. The FXDL Low Rider variant focused on a more accessible riding position and classic cruiser aesthetics.
Fxdl Production Years:
The FXDL Dyna Low Rider model has been in production for many years, with variations across different eras. The 2002 model year is a specific iteration of this popular variant.
Harley Davidson Recognition:
Harley-Davidson motorcycles, and the Dyna platform specifically, are consistently recognized for their iconic styling, rider engagement, and the strong community they foster. While specific 'awards' for individual model years are rare, the brand's cultural impact and sales success speak to its market standing.
