Segment:
Cruiser Motorcycle
Target Audience:
Owners, DIY mechanics, and professional technicians working on 2009 Harley-Davidson FXDL Dyna Low Rider models.
Value Proposition:
Provides comprehensive diagnostic, repair, and maintenance information to keep the motorcycle in optimal condition.
Manual Comparison:
This manual is a direct replacement for the official Harley-Davidson factory service manual for the 2009 FXDL, offering the same level of detail and accuracy.
Key Benefit 1:
Detailed troubleshooting flowcharts for efficient problem diagnosis.
Key Benefit 2:
Clear, step-by-step repair procedures with accompanying diagrams.
Key Benefit 3:
Inclusion of all factory specifications, tolerances, and torque values.
Key Benefit 4:
Essential for maintaining warranty and resale value.
Engine Mechanical:
Complete engine overhaul, including disassembly, inspection, assembly, and tuning of Twin Cam 96 V-Twin.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, and fuel tank servicing and diagnostics.
Ignition System:
Ignition module, spark plugs, coils, and related diagnostics.
Transmission:
6-speed Cruise Drive transmission disassembly, inspection, repair, and fluid specifications.
Clutch:
Clutch assembly, operation, adjustment, and component replacement.
Electrical System:
Wiring diagrams, starter motor, charging system (alternator, regulator), battery, lighting, instrumentation, and accessory circuits.
Brake System:
Front and rear brake systems, including hydraulic lines, calipers, master cylinders, pads, rotors, and bleeding procedures.
Suspension:
Front fork (telescopic) and rear shock absorber systems, including disassembly, rebuild, and adjustment.
Steering:
Handlebar, steering head bearings, and related components, including adjustment and replacement.
Wheels And Tires:
Wheel bearings, tire mounting and balancing, and wheel specifications.
Frame And Bodywork:
Frame inspection, body panel removal and installation, fenders, and seating.
Exhaust System:
Exhaust pipe and muffler removal, installation, and gasket replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, and error code interpretation (for EFI systems).
Routine Maintenance:
Oil changes, filter replacements, lubrication points, chain adjustment, and general inspection.
Component Rebuild:
Detailed step-by-step instructions for rebuilding major components like the engine and transmission.
Troubleshooting Guides:
Systematic approaches to identify and resolve common and uncommon issues.
Diagnostic Procedures:
Methods for checking system operation, pressures, and electrical signals.
Wiring Diagrams:
Comprehensive and color-coded electrical schematics for easy troubleshooting.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
Depth Level:
Comprehensive and in-depth, suitable for both novice mechanics and experienced technicians.
Diagnostic Capabilities:
Advanced diagnostic information, including EFI fault codes and sensor data interpretation.
Repair Complexity:
Covers everything from basic adjustments to complete engine and transmission rebuilds.
Engine Family:
Harley-Davidson Twin Cam
Engine Type:
45-degree V-twin, air-cooled
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Valve Train:
Overhead valves (OHV) with hydraulic lifters, 2 valves per cylinder
Horsepower:
Approx. 70-75 HP (factory estimates, actual may vary)
Torque:
Approx. 90-95 ft-lbs @ 3200 RPM (factory estimates, actual may vary)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum 91 octane
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
Crash Test Ratings:
N/A (Motorcycles typically do not undergo standardized crash testing like cars)
Brakes:
Dual-action, four-piston front caliper with dual 292mm discs; dual-action, single-piston rear caliper with 292mm disc. (ABS was an optional feature, availability to be confirmed for specific VIN)
Lighting:
Halogen headlight, incandescent taillight/stoplight, amber incandescent front and rear turn signals.
Frame Construction:
Steel, cradle frame with forged steel parts.
Audio System:
Optional audio system was available, typically with AM/FM radio and CD player, controlled via handlebar switches.
Display:
Analog speedometer, tachometer, and a small LCD display for odometer, trip meter, fuel level, and gear indicator.
ABS:
Anti-lock Braking System (ABS) was an optional feature for the 2009 FXDL.
Smart Device Integration:
None (No native smartphone connectivity features).
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Major Component Inspection:
Inspect spark plugs every 10,000 miles (16,000 km); Inspect brake system at every service.
Engine Oil Type:
Harley-Davidson SYN3 (Fully Synthetic) or equivalent API SG, JASO FD, or V-TWIN 20W-50 motorcycle oil.
Engine Oil Capacity:
3.5 US quarts (3.3 L) with filter change.
Transmission Oil Type:
Harley-Davidson Formula+ or equivalent SAE 80W-90 hypoid gear oil.
Transmission Oil Capacity:
2.4 US quarts (2.3 L)
Primary Chain Case Oil Type:
Harley-Davidson Formula+ or equivalent SAE 80W-90 hypoid gear oil.
Primary Chain Case Oil Capacity:
2.6 US quarts (2.5 L)
Brake Fluid Type:
DOT 4 (for models without ABS); DOT 4 or DOT 5.1 (for models with ABS - check specific VIN requirements)
Common Issue 1:
Cam chain tensioner wear (pre-2010 Twin Cam 96 models are known for this; replacement with hydraulic tensioners is recommended).
Common Issue 2:
Leaking primary drive seal or transmission seals.
Common Issue 3:
Front fork seal leaks, especially after hard use.
Common Issue 4:
Rear belt guard bracket fatigue/cracking.
Manufacturer:
Harley-Davidson Motor Company, established 1903.
Heritage Focus:
Iconic American motorcycle manufacturer known for its cruiser and touring motorcycles.
Model Lineage:
The Dyna line was produced from 1991 to 2017, evolving from earlier Big Twin models. The Low Rider is a signature model within the Dyna family.
2009 Updates:
The 2009 model year saw the Dyna platform largely standardized with the Twin Cam 96 engine and the 6-speed Cruise Drive transmission, along with various refinements in styling and ergonomics.
Production Period:
The Dyna platform was produced for many years, with the FXDL Low Rider being a consistent model. 2009 represents a specific iteration within this lineage.