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Harley Davidson FXDL Low Rider 2015 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDL Low Rider Year: 2015 Market: North America (implied by model name and common documentation) Generation Platform Generation: Common Dyan family platform Codes...
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Harley Davidson FXDL Low Rider 2015 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDL Low Rider
Year:
2015
Market:
North America (implied by model name and common documentation)
Generation
Platform Generation:
Common Dyan family platform
Codes
Vin Decoder 10Th Digit:
F
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle Segment
Target Audience:
Harley-Davidson FXDL Low Rider owners and independent repair shops
Competitive Analysis
Competitors:
Indian Chief, Victory Boardwalk, other custom-style cruisers
Key Features
Model Identity:
The Low Rider is characterized by its accessible seat height, pullback handlebars, and classic cruiser styling.
Manual Value Proposition:
Provides essential technical data and procedural guidance for maintaining and repairing the 2015 FXDL Low Rider, empowering owners and technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Secondary Coverage:
Electrical Systems, Wiring Diagrams, Chassis, Suspension, Brakes, Engine Overhaul, Transmission Overhaul, Fuel System, Ignition System, Cooling System (if applicable to model variant), Emission Control Systems
Page Count
Estimated Pages:
600-800 (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, specifications, torque values, timing procedures, valve adjustments, piston and ring replacement, cylinder head service, crankshaft and connecting rod service.
Fuel System:
Fuel injection system diagnosis and repair, fuel pump, fuel filter, injectors, throttle body service, fuel tank and lines, Evaporative Emission Control (EVAP) system.
Ignition System:
Ignition coil testing and replacement, spark plug specifications, ignition timing adjustment (if applicable), crank position sensor, camshaft position sensor.
Transmission And Drivetrain:
Clutch service, gearshift linkage, primary drive, transmission disassembly and assembly, final drive, belt inspection and adjustment.
Electrical System:
Battery service, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, horn, instrument cluster, fuse box, relays, wiring diagrams for all circuits.
Chassis And Suspension:
Front fork service (oil change, seal replacement, disassembly), rear shock absorber service and replacement, wheel bearing inspection and replacement, steering head bearing service, swingarm service, frame inspection.
Brakes:
Front and rear brake caliper service, brake pad replacement, brake fluid flush and replacement, master cylinder service, brake hose inspection, ABS system diagnosis (if equipped).
Bodywork And Trim:
Fender removal and installation, fuel tank removal and installation, seat service, fairing components (if applicable), handlebars, control levers, footpegs, mirrors.
Diagnostic Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, diagnostic connector access, use of diagnostic tools (e.g., H-D Digital Technician).
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements (oil, air), spark plug replacement, brake fluid changes, tire pressure checks, chain/belt adjustment, lubrication points.
Repair:
Component replacement, engine rebuilding, transmission overhauls, electrical component repair, suspension system repairs, brake system repairs, body panel repair and replacement.
Troubleshooting:
Systematic identification of faults, diagnostic flowcharts, common problem analysis, electrical schematic interpretation.
Special Tools:
Identification and usage instructions for specialized Harley-Davidson tools required for specific procedures.
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all electrical systems, including component locations.
Technical Depth
Depth:
Comprehensive, from basic user maintenance to complete engine and transmission rebuilds, including electrical diagnostics and chassis overhauls.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Text-searchable (allows for quick keyword finding)
Print Quality
Print Capability:
Printable pages (high-resolution for clear diagrams and text)
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 103™
Engine Type:
Air-cooled, V-twin
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.6:1
Performance
Torque Peak:
Approximately 101 ft-lbs (137 Nm) @ 3250 RPM
Horsepower Peak:
Not officially rated by Harley-Davidson for this period, typically around 75-80 HP at the crank.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (95 RON) recommended
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic or equivalent V-Twin motorcycle oil (SAE 20W-50)
Oil Capacity:
4.0 US quarts (3.8 L) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Plated, heavy-duty, rubber-mounted chain drive
Final Drive:
Carbon belt, 54 tooth sprocket; 32 tooth clutch sprocket
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.935, 4th: 3.824, 5th: 3.170, 6th: 2.790 (Typical for Twin Cam 6-speed)
Transmission Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent.
Transmission Fluid Capacity:
Approximately 2.4 US quarts (2.3 L) for primary/transmission
📐 Dimensions
Exterior
Length:
Approximately 92.5 in. (2350 mm)
Seat Height Laden:
Approximately 26.7 in. (678 mm)
Ground Clearance:
Approximately 4.7 in. (119 mm)
Weights
Dry Weight:
Approximately 632 lbs (287 kg)
Weight In Running Order:
Approximately 674 lbs (306 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 1025 lbs (465 kg)
Cargo
Fuel Capacity:
5.0 US gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically subject to the same crash test ratings as automobiles)
Active Features
Braking System:
Dual-action, four-piston front caliper with dual 300mm discs; two-piston rear caliper with 292mm disc.
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Lighting:
Halogen headlamp, LED taillight, amber incandescent turn signals.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM radio with CD player and MP3 capability, handlebar-mounted controls.
Display:
Analog speedometer with integrated digital tachometer, gear indicator, fuel gauge, and indicator lights.
Driver Assistance
ABS:
Optional ABS system for enhanced braking control.
Connectivity
Cruise Control:
Standard electronic cruise control.
Security:
Standard H-D Smart Security System with proximity-based wireless fob.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 6 months (whichever comes first)
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first), with annual fluid changes recommended.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Synthetic or equivalent V-Twin motorcycle oil SAE 20W-50
Primary Transmission Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant
Brake Fluid:
DOT 4 (for ABS and non-ABS models, check specific caliper/master cylinder markings)
Fork Oil:
Harley-Davidson Type E (viscosity 15W) or Type B (viscosity 10W) fork oil, depending on preference and conditions.
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, fork seals, drive belt tension and wear.
Twin Cam Considerations:
Potential for cam chain tensioner wear (especially early designs), oil pump upgrades, and crank runout checks during engine rebuilds. Manual will detail inspection procedures.
Electrical Checks:
Regular inspection of battery terminals, charging system output, and wiring harness integrity is crucial.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and cruiser lifestyle.
Model Evolution
Low Rider Lineage:
The Low Rider nameplate has been a part of Harley-Davidson's lineup since the late 1970s, evolving through various engine platforms and styling cues, consistently aiming for a lower, more relaxed riding position.
Production
Model Family:
Dyna
Production Period:
The Dyna platform was produced from 1991 to 2017. The FXDL Low Rider was a consistent model within this range.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific model awards are not consistently documented, the Twin Cam 103 engine and Dyna platform are generally well-regarded for their torque and customizable nature within the cruiser segment.
Ratings
Reliability Perception:
Harley-Davidson motorcycles of this era are generally considered reliable when properly maintained according to manufacturer specifications. The manual provides the roadmap for this maintenance.
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