🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXDLI Dyna Low Rider

Year:

2005

Variant:

FXDLI (Fuel Injected)

Chassis Code:

E-Code Frame

👋 Introduction

Motorcycle Segment:

Cruiser

Target Audience:

Owners and technicians seeking to perform maintenance, repairs, and diagnostics on the 2005 Harley-Davidson FXDLI Dyna Low Rider.

Competitive Alternatives:

Competes with other V-twin cruisers of its era from brands like Indian, Victory, and custom builders, offering a blend of classic styling and modern fuel injection.

Model Highlights:

The Dyna Low Rider is characterized by its accessible seat height, swept-back handlebars, forward-mounted foot controls, and the reliable Twin Cam 88 EFI engine, offering a comfortable and classic riding experience.

📋 Manual Details

Systems Covered:

Engine, Transmission, Drivetrain, Electrical System, Fuel System, Ignition System, Brakes, Suspension, Frame, Bodywork, Controls, Maintenance, Troubleshooting, Diagnostics

Estimated Page Count:

Approximately 600-800 pages (typical for Harley-Davidson service manuals of this era, PDF format may vary)

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, and reassembly of the Twin Cam 88 engine, including cylinders, pistons, crankshaft, camshafts, valvetrain, and lubrication system.

Fuel And Ignition System:

Comprehensive coverage of the Electronic Sequential Port Fuel Injection (ESPFI) system, throttle body, fuel injectors, fuel pump, pressure regulator, and ignition module diagnostics and service.

Transmission And Drivetrain:

Service procedures for the 5-speed Cruise Drive transmission, clutch assembly, primary drive, and final drive belt.

Electrical System:

Extensive wiring diagrams, component testing procedures for the battery, charging system, starting system, lighting, instrumentation, and accessory circuits.

Brakes:

Front and rear brake system service, including caliper and master cylinder overhaul, fluid bleeding, and component inspection.

Suspension And Steering:

Fork service, rear shock absorber adjustment and replacement, and steering head bearing maintenance.

Frame And Bodywork:

Frame inspection, body panel removal and installation, and fender servicing.

Scheduled Maintenance:

Detailed maintenance schedules, oil changes, filter replacements, spark plug replacement, brake fluid flushes, and drive belt inspection.

Troubleshooting Guides:

Systematic diagnostic procedures and flowcharts for identifying and resolving common and uncommon issues.

Repair Procedures:

Step-by-step instructions for major component repairs and overhauls, including engine rebuilds and transmission overhauls.

Diagnostic Codes:

Explanation of diagnostic trouble codes (DTCs) and procedures for accessing and clearing them.

Electrical Diagnostics:

Guidance on using multimeters and oscilloscopes for electrical system troubleshooting.

Depth Of Information:

Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Includes detailed torque specifications, clearance measurements, and diagnostic data.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Print Readability:

Designed for digital viewing and printing. High-resolution images, diagrams, and text.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 88 V-Twin

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.9:1

Cylinder Head Design:

2 valves per cylinder, pushrod actuated OHV

Horsepower Estimate:

Approximately 65-70 HP (at crankshaft, manufacturer estimates vary)

Torque Estimate:

Approximately 80-85 ft-lbs (at crankshaft, manufacturer estimates vary)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

🔧 Transmission

Transmission Type:

5-speed constant mesh, helical gears

Primary Drive:

Plated, hardened, single row chain; 1.500 in. wide

Final Drive:

Belt Drive; 25mm wide

Clutch Type:

Cable operated, wet multi-plate

📐 Dimensions

Wheelbase:

64.5 inches (1638 mm)

Length:

92.1 inches (2339 mm)

Width:

37.0 inches (940 mm)

Height:

49.2 inches (1250 mm)

Seat Height Unladen:

25.5 inches (648 mm)

Dry Weight:

Approx. 634 lbs (287.6 kg)

Gross Vehicle Weight Rating:

Approx. 1050 lbs (476.3 kg)

Fuel Capacity:

5.0 US gallons (18.9 L)

🛡️ Safety Features

Safety Features Overview:

Harley-Davidson motorcycles of this era do not undergo standardized crash testing like automobiles. Safety relies on rider skill, vehicle design, and proper maintenance.

Braking System:

Hydraulic disc brakes, front and rear. Dual piston caliper front, single piston caliper rear. ABS was not standard or widely available on this model.

Lighting:

Halogen headlight, LED tail light and stop light, front and rear turn signals.

Frame Construction:

Steel, tubular, cradle frame with an E-Code designation for its construction.

Tires:

Tubeless tires recommended. Front: MT90B16, Rear: 150/80B16. Tire pressure recommendations are critical for stability.

💡 Technology Features

Infotainment System:

This model typically features a simple analogue speedometer and tachometer. Advanced infotainment systems were not standard equipment.

Rider Aids:

No electronic rider aids such as traction control or cruise control were standard on this model. Braking is manual.

Connectivity Features:

No integrated smartphone connectivity or Bluetooth features. Audio systems were optional aftermarket additions.

🔧 Maintenance

Initial Service:

Typically at 1,000 miles (1,600 km) or 12 months, whichever comes first.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months for standard maintenance like oil and filter changes. More frequent checks for critical components.

Engine Oil Type:

Harley-Davidson recommended 20W50 motorcycle oil (e.g., Harley-Davidson SYN3 or equivalent).

Engine Oil Capacity:

3.5 US quarts (3.3 Liters) with filter change.

Primary Chain Case Oil:

Harley-Davidson Formula + Transmission & Primary Chain Case Lubricant or equivalent.

Primary Chain Case Oil Capacity:

2.75 US quarts (2.6 Liters)

Transmission Oil Type:

Harley-Davidson Formula + Transmission & Primary Chain Case Lubricant or equivalent.

Transmission Oil Capacity:

2.75 US quarts (2.6 Liters)

Brake Fluid Type:

DOT 4 compatible (check specific caliper/master cylinder markings for exact requirement, though DOT 4 is typical).

Cam Chain Tensioner Wear:

Early Twin Cam 88 engines are known to wear out the hydraulic cam chain tensioners. This manual will guide on inspection and replacement procedures.

Oil Leaks:

Common areas for potential oil leaks include primary and transmission cover gaskets, and pushrod tube seals. The manual provides seal replacement guidance.

Regulator Charging System:

Voltage regulators can sometimes fail, affecting the charging system. The manual covers testing and replacement of the stator and regulator.

📚 Vehicle History

Harley Davidson Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of V-twin engines and classic cruiser designs.

Dyna Series Introduction:

The Dyna platform was introduced in 1991, evolving from earlier Harley-Davidson chassis designs, known for its blend of traditional styling and modern engineering.

Low Rider Designation:

The 'Low Rider' designation has been a staple in Harley-Davidson's lineup, emphasizing a comfortable, lower seating position and accessible ergonomics.

Engine Transition:

The Twin Cam 88 engine, introduced in 1999, replaced the Evolution engine and was Harley-Davidson's primary large-displacement engine for many years, including in the 2005 FXDLI.

🏆 Awards & Recognition

Model Awards:

Specific awards for the 2005 FXDLI Dyna Low Rider are not widely documented as a standalone model, but Harley-Davidson's Dyna platform has consistently been recognized for its classic styling and enduring appeal within the cruiser segment.