🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXDLI Low Rider EFI Dyna

Year:

2005

Vehicle Type:

Motorcycle

Chassis Code:

Dyna FXDLI

👋 Introduction

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson owners, independent motorcycle repair shops, and DIY enthusiasts seeking detailed technical guidance.

Value Proposition:

Provides comprehensive technical data essential for maintaining and repairing the FXDLI Low Rider EFI Dyna, offering significant cost savings compared to dealership services.

Content Richness:

Includes a vast amount of information covering all aspects of the motorcycle's mechanical and electrical systems.

Diagnostic Focus:

Emphasis on troubleshooting and diagnostic procedures for common and complex issues.

📋 Manual Details

Engine:

Yes

Transmission:

Yes

Electrical System:

Yes

Fuel System:

Yes

Suspension:

Yes

Brakes:

Yes

Chassis:

Yes

Bodywork:

Yes

Maintenance:

Yes

Troubleshooting:

Yes

Diagnostics:

Yes

Wiring Diagrams:

Yes

Estimated Pages:

Approximately 800-1000+

Type:

Service Manual / Workshop Repair Manual

Coverage Scope:

Full service and repair manual for the specified model and year. Includes detailed instructions for disassembly, assembly, troubleshooting, and maintenance.

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed breakdown and assembly of Twin Cam 88 EFI engine (carburetor and fuel injection specifics for FXDLI), including cylinders, pistons, crankshaft, camshafts, valves, and timing.

Engine Management:

Coverage of the Electronic Fuel Injection (EFI) system, including sensors (MAP, TPS, IAT, O2), fuel pump, injectors, throttle body, ECM (Engine Control Module) operation, and diagnostic trouble codes (DTCs).

Transmission Drivetrain:

Complete service and repair of the 5-speed Cruise Drive transmission, including clutch assembly, gear sets, bearings, seals, and shift mechanism. Also covers final drive belt and sprocket maintenance.

Electrical Charging Starting:

Detailed troubleshooting and repair of the charging system (stator, regulator/rectifier) and starting system (starter motor, solenoid, battery).

Ignition System:

Information on the electronic ignition system, including spark plugs, ignition coils, and related wiring.

Lighting Accessories:

Coverage of headlights, tail lights, turn signals, brake lights, horn, and accessory electrical circuits.

Fuel Delivery:

In-depth coverage of the fuel tank, fuel pump, fuel lines, fuel filter, and EFI injectors.

Exhaust System:

Details on exhaust components, including mufflers, head pipes, and mounting hardware.

Brake System:

Service and overhaul procedures for front and rear hydraulic disc brakes, including caliper disassembly/rebuild, master cylinder service, brake pad replacement, and bleeding procedures.

Suspension Steering:

Front fork (Telescopic) overhaul, fork seal replacement, oil levels, and rear shock absorber service and adjustment. Also covers steering head bearing maintenance.

Wheels Tires:

Information on wheel bearing service, tire inspection, and replacement.

Frame Chassis:

Inspection and maintenance of the frame and swingarm assembly.

Body Panels Fenders:

Removal, installation, and repair of fuel tank, fenders, side covers, and seat.

Instrumentation Gauges:

Service and troubleshooting for the speedometer, tachometer, and indicator lights.

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, lubrication, belt tension checks, and brake system inspections.

Engine Rebuild:

Complete disassembly, inspection, measurement, and reassembly of the Twin Cam 88 EFI engine.

Transmission Overhaul:

Detailed steps for clutch replacement, gearbox disassembly and reassembly, and bearing replacement.

Efi Diagnosis Adjustment:

Troubleshooting EFI system faults, checking sensor data, and potential minor adjustments.

Brake System Service:

Calipers, master cylinder, and brake line servicing, including bleeding procedures.

Suspension Fork Rebuild:

Complete fork seal replacement and oil level service.

Electrical Troubleshooting:

Systematic diagnostic procedures for electrical faults using wiring diagrams.

Wiring Diagrams Interpretation:

Clear and detailed electrical schematics for all vehicle systems.

Component Replacement:

Step-by-step guides for replacing common wear items and major components.

Torque Specifications:

Essential torque values for all critical fasteners throughout the motorcycle.

Depth:

Comprehensive, covering everything from basic rider maintenance to full engine and transmission rebuilds. Assumes a qualified technician with general mechanical knowledge.

📊 Manual Specifications

File Type:

PDF

Searchability:

Text-searchable PDF, allowing quick access to specific topics.

Quality:

High-resolution scans, ensuring clarity of text and diagrams.

Binding For Digital:

N/A (Digital PDF format)

Paper For Physical:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Family:

Harley-Davidson Twin Cam 88

Engine Configuration:

Air-cooled, 45-degree V-twin

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1 (Typical for Twin Cam 88)

Valve Train:

Overhead valves (OHV), 2 valves per cylinder

Camshafts:

Single camshaft, chain-driven

Horsepower:

Approximately 65-70 HP (estimated, varies by exhaust/tuning)

Torque:

Approximately 85-90 ft-lbs (estimated, varies by exhaust/tuning)

Fuel Delivery:

Electronic Fuel Injection (EFI) with single throttle body and Bosch injectors

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Tank Capacity:

4.8 US gallons (18.2 L)

🔧 Transmission

Type:

5-speed Cruise Drive manual transmission

Clutch Type:

Wet, multi-plate, diaphragm spring

Gear Ratios:

Specific gear ratios are detailed within the manual.

Transmission Fluid:

Harley-Davidson SYN3 or compatible Harley-Davidson transmission fluid.

📐 Dimensions

Wheelbase:

Approximately 64.5 inches (1638 mm)

Length:

Approximately 91.7 inches (2330 mm)

Seat Height:

Approximately 26.5 inches (673 mm) (unladen)

Dry Weight:

Approximately 635 lbs (288 kg)

Gross Vehicle Weight Rating:

Not explicitly stated, but designed for rider and passenger loads.

🛡️ Safety Features

Crash Test Ratings:

N/A for motorcycles.

Braking System:

Dual-piston front caliper, single-piston rear caliper with hydraulic disc brakes.

Lighting:

Halogen headlamp, LED tail lamp, Incandescent turn signals.

Frame Construction:

Steel tube frame for structural integrity.

Engine Guard Mounting Points:

Provisions for engine guard installation (optional accessory).

💡 Technology Features

Audio System:

Basic instrumentation, no integrated infotainment system or speakers on stock FXDLI.

ABS:

ABS was not a standard or common option on 2005 Dyna models.

🔧 Maintenance

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Engine Oil:

Harley-Davidson 20W-50 SYN3 (or equivalent API SG, Jaso MA)

Engine Oil Capacity:

3.0 US quarts (2.8 L) with filter change

Transmission Fluid:

Harley-Davidson SYN3 or equivalent

Primary Chain Case Fluid:

Harley-Davidson Primary Chain Lubricant or SYN3

Brake Fluid:

DOT 4 (refer to specific model year for potential exceptions, though 2005 typically uses DOT 4)

Fork Oil:

Harley-Davidson Motorcycle Fork Oil (specific weight detailed in manual, often 15W)

Cam Chain Tensioner Wear:

Early Twin Cam models (pre-2007) can experience wear on the hydraulic cam chain tensioners, potentially leading to noise or failure. The manual will detail inspection and replacement procedures.

Regulator Rectifier:

Some early Twin Cam models had less robust regulator/rectifier units that could fail, leading to charging issues. The manual provides troubleshooting for this.

Primary Drive Bearing:

Potential for wear in the primary drive bearing can manifest as noise. The manual covers inspection and replacement.

📚 Vehicle History

Legacy:

Harley-Davidson has a long-standing legacy in American motorcycle manufacturing, known for its V-twin engines and cruiser styling.

Dyna Lineage:

The Dyna line, introduced in 1991, offered a blend of classic styling with modern performance. The Low Rider model specifically emphasizes comfort and customization.

Fxdi Fxdli:

The FXDLI model designation indicates Electronic Fuel Injection (EFI), a significant upgrade for emissions compliance and improved drivability over earlier carbureted models. The 'I' signifies Injection.

Era:

The Twin Cam 88 engine was produced from 1999 through 2006, with the FXDLI being part of the 2000s model range.

🏆 Awards & Recognition

Model Specific Awards:

Not typically awarded to individual model years, but the Dyna platform is generally well-regarded for its styling and ride characteristics.