Model:
FXDP Dyna Defender
Model Variant:
Dyna Defender
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Product Name:
Harley Davidson FXDP Dyna Defender 1999-2005 Service Repair Manual
Product Description:
Harley Davidson FXDP Dyna Defender 1999 2000 2001 2002 2003 2004 2005 Workshop Repair Service Manual PDF Download. This professional technical manual contains service, maintenance, and troubleshooting information for your Harley Davidson FXDP Dyna Defender.
Motorcycle Segment:
Cruiser / Performance Cruiser
Target Demographic:
Riders seeking a classic Harley-Davidson riding experience with improved handling and performance characteristics over earlier models.
Key Competitors:
Other Harley-Davidson Dyna models, Indian Chief, and some Japanese V-twin cruisers of the era.
Model Distinction:
The FXDP Dyna Defender was a police-specific model, often equipped with features not standard on civilian models, emphasizing durability and performance. This manual covers the civilian equivalents and the unique aspects of the Defender platform.
Engine:
Engine disassembly, assembly, inspection, tuning, and troubleshooting for Harley-Davidson Evolution (Evolution Big Twin) engines.
Transmission:
Service, repair, and overhaul procedures for the 5-speed Harley-Davidson transmission used in the Dyna platform.
Fuel System:
Carburetor (Keihin CV) and early fuel injection system maintenance, adjustment, and troubleshooting.
Electrical System:
Wiring diagrams, component testing, ignition system, lighting, charging system, starter, and battery service.
Brakes:
Front and rear brake system maintenance, bleeding, caliper and master cylinder overhaul, and hydraulic system inspection.
Suspension:
Front fork (telescopic) and rear shock absorber service, adjustment, and component replacement.
Chassis Frame:
Frame inspection, component mounting, and basic chassis geometry checks.
Wheels Tires:
Wheel bearing service, tire mounting and balancing, and spoke tension adjustment (if applicable).
Bodywork Fenders:
Fairing, fenders, fuel tank, seat, and other body component removal, installation, and basic repair.
Controls:
Handlebar, levers, cables, and foot controls adjustment and replacement.
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, and general upkeep procedures.
Troubleshooting:
Diagnostic flowcharts and step-by-step troubleshooting guides for common problems.
Repair:
Detailed repair instructions for all major mechanical and electrical components.
Disassembly Assembly:
Complete step-by-step guides for dismantling and reassembling various motorcycle systems.
Torque Specifications:
Essential torque values for critical fasteners throughout the motorcycle.
Depth Level:
Comprehensive
Target Audience:
Professional technicians and advanced DIY enthusiasts
Engine Family:
Harley-Davidson Evolution Big Twin
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.50 in. x 4.48 in. (88.9 mm x 113.8 mm)
Horsepower Estimated:
60-70 HP (approximate, dependent on tuning and emissions equipment)
Torque Estimated:
75-85 ft-lbs (approximate, dependent on tuning and emissions equipment)
Carburetor Model:
Keihin CV (Constant Velocity) 40mm
Fuel Delivery:
Carbureted or Electronic Fuel Injection (EFI) on later models/variants
Ignition Type:
Electronic ignition, dual-fire
Oil Type:
Harley-Davidson recommended V-Twin oil, SAE 20W50
Oil Capacity:
Approximately 3.0 US quarts (2.8 liters) for engine and primary chaincase combined (refer to manual for precise fill levels).
Type:
5-speed constant mesh
Primary Drive:
Duplex chain, 34/46T
Final Drive:
Belt drive, 32/66T
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Oil Type:
Harley-Davidson Formula Plus or equivalent primary chaincase lubricant, SAE 80W-90
Transmission Oil Capacity:
Approximately 20 US fluid ounces (0.6 liters)
Length:
Approximately 91.9 inches (2334 mm)
Width:
Approximately 35.0 inches (889 mm)
Height:
Approximately 53.0 inches (1346 mm) (seat height varies)
Dry Weight Estimated:
Approximately 600-620 lbs (272-281 kg)
Gross Vehicle Weight Rating Gvwr:
Not explicitly stated for civilian models, but police versions often had higher allowances.
Fuel Capacity:
4.8 US gallons (18.2 liters)
Wheelbase:
64.0 inches (1626 mm)
Crash Test Ratings:
N/A (Motorcycles are not subject to the same crash testing as automobiles)
Braking System:
Dual front disc brakes, single rear disc brake. ABS was not standard on most civilian models of this era.
Lighting:
Halogen headlight, LED taillight and brake light (often on police versions), turn signals.
Frame Construction:
Steel cradle frame designed for stability and rider feedback.
Audio System:
Limited to basic radio/cassette or CB options on some police/civilian models, not a primary focus of this era's motorcycles.
ABS:
Anti-lock Braking System (ABS) was not a standard feature on most Dyna models of this period, including the FXDP.
Smart Phone Integration:
Not applicable for this model year range.
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first (oil change, primary chain adjustment, inspections).
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months thereafter (oil change, spark plugs, filter replacement, inspections, adjustments).
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Engine Oil:
Harley-Davidson V-Twin 20W50 (or equivalent API CI-4 or higher specification with JASO MA).
Primary Chaincase Oil:
Harley-Davidson Formula Plus or equivalent SAE 80W-90 GL-5 gear oil.
Brake Fluid:
DOT 4 Hydraulic Fluid
Fork Oil:
Harley-Davidson Genuine Motorcycle Fork Oil (viscosity specified in manual, often 10W or 15W).
Cam Chain Tensioner:
Early Evolution Big Twins (pre-2007) are known for wear on the hydraulic cam chain tensioners, which can lead to engine noise and damage if not addressed. This manual provides inspection and replacement procedures.
Carburetor Performance:
Keihin CV carburetors may require periodic cleaning and adjustment for optimal performance. Manual details tuning and jetting.
Belt Drive Tension:
Proper rear belt tension is critical for longevity. The manual details the correct adjustment procedure.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical faults. The manual's wiring diagrams are invaluable for diagnosis.
Manufacturer:
Harley-Davidson Motor Company, Milwaukee, Wisconsin, USA.
Brand Legacy:
Iconic American motorcycle manufacturer with a rich history dating back to 1903.
Dyna Platform Introduction:
The Dyna platform was introduced in 1991, evolving from earlier Harley-Davidson chassis designs, offering a more modern feel while retaining classic V-twin character.
Fxdp Variant Origin:
The FXDP (Factory Equipped Dyna Police) was developed specifically for law enforcement agencies, offering enhanced durability, braking, and often suspension components.
Production Period:
1999-2005 (for the FXDP Dyna Defender as covered by this manual)
Manufacturing Location:
United States
