Target Audience:
Harley-Davidson owners, independent repair shops, DIY enthusiasts
Manual Advantage:
Comprehensive coverage for a specific model and year range, detailed diagrams, and step-by-step instructions.
Download Format:
Instant Download
Content Detail:
Includes special notes, important points, service data, precautions, pictorial diagrams, and exploded views.
Benefit To User:
Enables users to perform a wide range of maintenance, diagnostic, and repair tasks, saving time and money.
Applicable Years:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Type:
Service Repair Manual
Delivery Method:
Instant Download, no shipping required.
Engine Systems:
Engine disassembly, assembly, internal components, lubrication, cooling, fuel delivery, ignition, exhaust
Transmission Drivetrain:
Transmission disassembly, assembly, clutch, final drive, primary drive, drive chain/belt
Electrical Systems:
Wiring diagrams, lighting, ignition system, charging system, starting system, instrumentation, diagnostics
Chassis Suspension Brakes:
Frame, front fork, rear suspension, wheels, tires, brakes (hydraulic, mechanical), braking system components
Bodywork And Trim:
Body panel removal/installation, fairings, fuel tank, seat, fenders, controls, accessories
Maintenance:
Periodic maintenance, lubrication, fluid changes, filter replacements, adjustments, inspections
Repair Overhaul:
Detailed step-by-step repair procedures for all major components and systems, including engine rebuilds and transmission overhauls
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical system diagnostics
Installation Removal:
Procedures for removing and installing all vehicle components and accessories
Technical Specifications:
Torque specifications, clearance measurements, electrical specifications, fluid capacities
Wiring Diagrams:
Comprehensive wiring diagrams are a key component of the electrical system coverage.
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and special tool usage.
Special Tool Reference:
Identifies and illustrates required special service tools for various procedures.
Engine Type:
Evolution (Evo) V-Twin
Displacement:
Commonly 80 cubic inches (1339cc), but variations may exist. Refer to manual for specific year.
Cooling System:
Air-cooled
Horsepower:
Approx. 60-70 HP (Varies by year and specific configuration, refer to manual for exact figures)
Torque:
Approx. 70-85 ft-lbs (Varies by year and specific configuration, refer to manual for exact figures)
Fuel Delivery:
Carburetor (e.g., Keihin CV) or early fuel injection systems depending on year.
Ignition System:
Electronic Ignition
Engine Configuration:
V-twin, pushrod-actuated overhead valves.
Safety Features Emphasis:
Manual includes safety precautions, DANGER, CAUTION, and NOTE remarks for all procedures.
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and rotor details covered.
Structural Integrity:
Frame and component integrity discussed within repair procedures.
Features:
Basic instrumentation; typically speed, tachometer, odometer, fuel gauge. Advanced infotainment systems not typical for this era.
Features:
No electronic driver assistance systems typical for this model year.
Features:
No Bluetooth or smart device integration. Focus is on mechanical and electrical system functionality.
Headlight Type:
Halogen, with detailed bulb replacement and aiming procedures.
Oil Change Interval:
Typically 2,500-5,000 miles or annual, depending on usage and oil type. Refer to manual's periodic maintenance chart.
Engine Oil Viscosity:
Refer to manual for specific year and climate recommendations (e.g., 20W-50 is common for Harley V-twins).
Transmission Fluid Type:
Refer to manual; typically specific Harley-Davidson transmission oil or SAE 80W-90 gear oil.
Primary Chain Case Oil:
Refer to manual; typically Harley-Davidson primary fluid or specific SAE 20W-50 motor oil.
Brake Fluid Type:
DOT 4 recommended for hydraulic brake systems. Refer to manual for specific type.
Common Wear Items:
Clutch wear, primary drive chain adjustment, wheel bearings, fork seals, carburetor tuning.
Schedule Detail:
Manual includes detailed periodic maintenance charts covering inspections, adjustments, and replacements at specified mileage or time intervals.
Fastener Torque:
Extensive torque specifications for all threaded connections are provided.
Oem Parts Emphasis:
Strong recommendation to use genuine Harley-Davidson parts for reliability and safety.
