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Harley Davidson FXDWG Dyna Wide Glide 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDWG Dyna Wide Glide Year: 2004 Platform: Dyna Codes Vehicle Identification Number Vin Location: Typically stamped on the frame steering head and also...
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Harley Davidson FXDWG Dyna Wide Glide 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDWG Dyna Wide Glide
Year:
2004
Platform:
Dyna
Codes
Vehicle Identification Number Vin Location:
Typically stamped on the frame steering head and also on a sticker on the frame downtube.
👋 Introduction
Market Position
Positioning:
The FXDWG Dyna Wide Glide was a popular cruiser known for its classic styling, comfortable ride, and performance heritage, often appealing to riders seeking a traditional Harley-Davidson experience with a distinctive chopper-inspired look.
Competitive Analysis
Competitors 2004:
In 2004, its competitors would have included other Harley-Davidson models (e.g., Sportster variants, other Dynas), as well as models from American V-twin manufacturers like Indian, and potentially some Japanese cruisers with similar styling or engine configurations.
Key Features
Wide Glide Styling:
Distinguished by its raked-out front end, tall handlebars, and bobtail rear fender, evoking the chopper culture.
Drivetrain:
Utilized Harley-Davidson's Twin Cam 88 engine and a robust 5-speed transmission, providing characteristic V-twin torque and sound.
Ergonomics:
Designed for a comfortable cruising posture with forward-mounted foot controls and a relaxed handlebar position.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count:
Estimated 600-800 pages (typical for this type of comprehensive manual)
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, tuning, component replacement (e.g., pistons, rings, valves, camshafts), oil pump, timing systems.
Fuel System:
Carburetor (Keihin CV) overhaul, adjustment, and troubleshooting; fuel tank, lines, and pump inspection.
Ignition System:
Ignition module, spark plugs, ignition coil inspection and replacement.
Transmission:
Clutch operation, gear shifting mechanisms, transmission case, and internal components inspection and repair.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, indicators, and switches.
Chassis Frame:
Frame inspection, steering head bearing replacement, front fork assembly, rear shock absorber removal and installation.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber specifications and service.
Braking System:
Front and rear brake caliper service, brake pad replacement, brake line bleeding, master cylinder overhaul.
Wheel Tires:
Wheel bearing inspection and replacement, tire mounting and balancing, rim specifications.
Bodywork Fenders:
Fender removal and installation, fuel tank mounting, seat removal and installation, control cable routing.
Exhaust System:
Exhaust pipe and muffler inspection and replacement, mounting hardware.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable for the year), brake fluid checks, battery maintenance.
Troubleshooting:
Diagnostic flowcharts for common problems (e.g., starting issues, poor running, electrical faults).
Component Disassembly Assembly:
Step-by-step instructions for removing, inspecting, repairing, and reinstalling major and minor components.
Torque Specifications:
Critical torque values for fasteners throughout the motorcycle to ensure proper assembly and prevent damage.
Technical Specifications:
Detailed measurements, clearances, fluid capacities, and performance data.
Technical Depth
Depth:
Comprehensive factory-level repair and maintenance information, suitable for professional technicians and experienced DIY enthusiasts.
Diagnostic Procedures:
Includes methods for identifying and rectifying issues with engine performance, electrical systems, and other critical functions.
Rebuild Instructions:
Detailed guidance for complete engine, transmission, and suspension rebuilds.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Searchable text content allowing for quick lookup of specific terms and procedures.
Print Quality
Quality:
High-resolution digital format, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88
Engine Type:
Air-cooled, V-twin, 45-degree cylinder angle
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Est:
Approx. 65-70 HP (at crankshaft)
Torque Est:
Approx. 80-85 ft-lbs (at crankshaft)
Fuel System
Carburetor:
Keihin 40mm CV (Constant Velocity)
Fuel Delivery:
Cable-actuated throttle
Ignition System
Ignition:
Electronic ignition, single fire, crank-position sensor
Cooling System
Cooling:
Air-cooled
Lubrication
Oil System:
Dry sump lubrication system with oil tank integrated into the primary drive housing.
Oil Capacity
Engine Oil Capacity:
3.0 US quarts (2.8 liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gears
Primary Drive:
Duplex chain
Final Drive:
Belt drive (48-tooth rear pulley, 32-tooth front pulley)
Features
Clutch Type:
Wet, multi-plate, cable-actuated
Transmission Oil Capacity:
1 US quart (0.95 liters)
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 75W-90 synthetic gear lubricant)
📐 Dimensions
Exterior
Length Overall:
Approx. 93.9 in. (2385 mm)
Wheelbase:
64.5 in. (1638 mm)
Seat Height Laden:
26.2 in. (665 mm)
Ground Clearance:
Approx. 4.8 in. (122 mm)
Weights
Dry Weight:
Approx. 630 lbs (286 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1060 lbs (481 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (19 liters)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
Motorcycles typically do not undergo standardized crash testing like automobiles. Safety is primarily determined by rider skill and adherence to traffic laws.
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear.
Front Brake Specification:
Dual 292 mm discs, 4-piston calipers.
Rear Brake Specification:
Single 292 mm disc, 2-piston caliper.
Passive Features
Lighting System:
Halogen headlight, LED taillight, turn signals.
Chassis Stability:
The Dyna platform's inherent chassis design and wheelbase contribute to its stable ride characteristics.
💡 Technology Features
Infotainment
Infotainment System:
Base models for 2004 typically did not come with integrated infotainment systems. Audio systems, if equipped, were usually aftermarket additions or optional dealer-installed units.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance features like ABS or traction control were standard on the 2004 FXDWG Wide Glide.
Connectivity
Connectivity:
No built-in connectivity features (e.g., Bluetooth, smartphone integration).
🔧 Maintenance
Service Intervals
First Service Mileage:
1000 miles (1600 km) or 6 months, whichever comes first (typically includes engine oil and filter change, primary chaincase oil change, inspection of all systems).
Subsequent Service Mileage:
Every 5000 miles (8000 km) or 12 months, whichever comes first (engine oil and filter, inspection of brakes, tires, controls, etc.).
Transmission Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Primary Drive Fluid Change Interval:
Every 5,000 miles (8,000 km) or 12 months.
Fluid Specifications
Engine Oil Viscosity:
Viscosity grade recommended by Harley-Davidson for 2004 models typically includes 20W-50 for most operating temperatures. Consult manual for specific climate recommendations.
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 Synthetic Motorcycle Oil or equivalent API SG/SH/SJ rated motorcycle oil.
Primary Chaincase Oil Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 75W-90 synthetic gear lubricant)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (unless otherwise specified for specific calipers).
Known Issues
Cam Chain Tensioner Wear:
Early Twin Cam 88 models (prior to 2007) used plastic cam chain tensioner shoes that could wear prematurely, leading to potential engine damage. The manual will detail inspection and potential upgrade procedures.
Carburetor Tuning:
CV carburetors are sensitive to altitude and modifications, often requiring re-jetting or adjustments for optimal performance.
Regulator Rectifier Failure:
While not exclusive to 2004, charging system components like the regulator/rectifier are common wear items and potential failure points on many Harley-Davidson models. The manual will cover testing and replacement.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and robust build quality.
Model Evolution
Dyna Platform Introduction:
The Dyna platform was introduced in 1991, evolving from earlier Harley-Davidson designs to offer a blend of traditional styling with modern engineering. The Wide Glide variant has historically been characterized by its extended front-end geometry.
Twin Cam 88 Introduction:
The Twin Cam 88 engine was introduced in 1999, replacing the Evolution (Evo) engine, and became the powerplant for most Harley-Davidson models through the early 2000s.
Production
Manufacturing Location:
Harley-Davidson motorcycles for the North American market were primarily manufactured in Milwaukee, Wisconsin, and Kansas City, Missouri, during this period.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While the FXDWG Dyna Wide Glide was a popular model, specific awards for this particular year and model are not widely publicized. Its success was measured in sales and rider satisfaction.
Ratings
Owner Satisfaction:
Harley-Davidson generally enjoys high owner satisfaction, particularly within the cruiser segment, due to brand loyalty and the unique riding experience offered.
Certifications
Emissions Compliance:
The vehicle would have been manufactured to meet U.S. Environmental Protection Agency (EPA) emissions standards for motorcycles of that year.
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