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Harley Davidson FXDWG Wide Glide 2015 Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDWG Wide Glide Year: 2015 Model Code: FXDWG Platform: Dyna 👋 Introduction Market Position Segment: Cruiser / Custom Motorcycle Target Audience: Owners, independent...
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Harley Davidson FXDWG Wide Glide 2015 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDWG Wide Glide
Year:
2015
Model Code:
FXDWG
Platform:
Dyna
👋 Introduction
Market Position
Segment:
Cruiser / Custom Motorcycle
Target Audience:
Owners, independent repair shops, and motorcycle enthusiasts seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Competitors:
Other large-displacement cruiser manufacturers (e.g., Indian Motorcycle, Victory Motorcycles - now defunct, certain Japanese models with cruiser styling).
Differentiation:
The Wide Glide differentiates itself with its distinctive retro styling, including the high-rise handlebars, raked-out front end, and stripped-down appearance, appealing to riders seeking a classic chopper aesthetic.
Key Features
Styling:
Iconic chopper styling, '60s/'70s inspired design cues.
Engine:
Harley-Davidson's air-cooled Twin Cam 103™ V-twin engine, known for its torque and distinctive rumble.
Handling:
Long wheelbase and raked front-end contribute to stable, relaxed touring, while still being maneuverable for its class.
Manual Value Proposition:
Essential for maintaining the performance, safety, and longevity of a premium motorcycle like the Harley-Davidson FXDWG.
📋 Manual Details
Coverage Areas
Primary Coverage:
All aspects of service, maintenance, and repair for the 2015 Harley-Davidson FXDWG Wide Glide
Page Count
Estimated Page Count:
Approx. 500-700 pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103™ (TC103) engine overhaul, tuning, diagnostics, component replacement
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI), fuel pump, injectors, sensors, throttle body
Ignition System:
Ignition module, spark plugs, ignition coils, timing
Exhaust System:
Exhaust pipes, mufflers, heat shields, catalytic converter (if applicable), emissions controls
Transmission:
6-speed Cruise Drive® transmission, clutch, primary drive, final drive, gearbox overhaul
Chassis:
Frame, front fork assembly (including gaiters and internal components), steering head, rear suspension (shocks, swingarm)
Wheels And Tires:
Wheel bearing replacement, tire mounting and balancing, spoke tensioning (if applicable), wheel specifications
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedures
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, starter motor, relays, fuses
Instrumentation:
Speedometer, tachometer, indicators, dashboard components, CAN bus communication
Bodywork And Trim:
Fuel tank, fenders, side covers, seat, handlebars, controls, fairing (if applicable), trim pieces, cosmetic component repair/replacement
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), Harley-Davidson Digital Technician II (J1850/CAN bus) usage
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication, tire pressure checks
Engine Repair:
Top-end overhaul (cylinder heads, pistons), bottom-end overhaul (crankshaft, connecting rods), valve adjustments, camshaft replacement
Transmission Service:
Clutch adjustment and replacement, transmission fluid changes, gearbox disassembly and reassembly
Brake Service:
Brake pad replacement, rotor inspection and replacement, brake fluid flush and bleeding
Electrical Troubleshooting:
Fault finding using wiring diagrams, component testing, battery and charging system diagnostics
Suspension And Steering:
Fork seal replacement, shock absorber replacement, steering head bearing service
Wheel And Tire Maintenance:
Tire replacement, wheel balancing, spoke truing (for spoke wheels)
Diagnostic Procedures:
Interpreting DTCs, using diagnostic tools, troubleshooting electrical and mechanical faults
Technical Depth
Depth Of Coverage:
Comprehensive; suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools Reference:
References and procedures for using Harley-Davidson proprietary diagnostic tools and common aftermarket tools.
Torque Specifications:
Detailed torque specifications for all critical fasteners and components.
Special Tools:
Identification and usage instructions for specialized Harley-Davidson tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text, allowing for quick keyword lookups.
Printability:
Printable, allowing users to create hard copies of specific sections or the entire manual.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103™
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.0:1
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder
Torque Peak:
Approximately 99 ft-lbs (134 Nm) @ 3,500 RPM (subject to variations)
Cooling System:
Air-cooled
Performance
Horsepower Peak:
Not officially stated by Harley-Davidson, typically in the 75-85 HP range (estimated).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (USA) / 95 RON (Europe)
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive®
Clutch Type:
Hydraulic, multi-plate wet clutch
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.935, 4th: 3.826, 5th: 3.194, 6th: 2.790
Transmission Fluid Type:
Harley-Davidson Syn-3 (or equivalent SAE 20W-50 motor oil)
Transmission Fluid Capacity:
Approximately 2.8 US quarts (2.6 L)
📐 Dimensions
Exterior
Length:
93.3 in. (2370 mm)
Width:
35.7 in. (907 mm)
Height:
52.0 in. (1321 mm)
Wheelbase:
64.5 in. (1638 mm)
Ground Clearance:
4.7 in. (119 mm)
Rake:
34 degrees
Trail:
5.1 in. (130 mm)
Weights
Dry Weight:
640 lbs (290 kg)
Wet Weight:
675 lbs (306 kg)
Gvwr:
Not specified by manufacturer, but typical for this class is around 900-1000 lbs.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subject to the same standardized crash testing as automobiles).
Active Features
Brakes:
Standard ABS (Anti-lock Braking System) on front and rear wheels.
Lighting:
Halogen headlamp, LED tail lamp and brake lamp, amber incandescent turn signals.
Passive Features
Frame Construction:
Steel frame and swingarm designed for stability and rider control.
Ergonomics:
Wide handlebars and forward foot controls provide a characteristic riding posture, though rider comfort can be subjective.
💡 Technology Features
Infotainment
Audio System:
Not typically equipped with a factory-installed audio system on the Wide Glide model. Owners often opt for aftermarket solutions.
Gauges:
Analog speedometer, analog tachometer, LCD odometer, trip meter, clock, and indicator lights integrated into a handlebar-mounted console.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) for enhanced stopping power and stability.
Security:
Standard Harley-Davidson Smart Security System with key fob.
Connectivity
Diagnostic Port:
4-pin diagnostic connector (J1850 or CAN bus dependent on specific module) for connection to diagnostic tools.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or annually, if the 5,000-mile interval is not met.
Transmission Fluid Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Fluid Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 or Syn-3 (Full Synthetic SAE 20W-50). Specific part numbers: 62600004 (Syn-3), 63798-99 (Genuine 20W-50).
Transmission Fluid:
Harley-Davidson Manual Transmission Lubricant (SAE 85W-140) or Syn-3 (Full Synthetic SAE 20W-50). Specific part numbers: 99890-06 (85W-140), 62600004 (Syn-3).
Primary Chain Case Lubricant:
Harley-Davidson Genuine Formula + (SAE 75W-90) or Syn-3 (Full Synthetic SAE 20W-50). Specific part numbers: 94634-98 (Formula +), 62600004 (Syn-3).
Brake Fluid:
DOT 4.
Known Issues
Idle Control:
Some Twin Cam engines can experience rough or inconsistent idle due to sensor issues (e.g., MAP sensor, throttle position sensor) or carbon buildup.
Cam Chain Tensioners:
Earlier Twin Cam models (pre-2007) had cam chain tensioners that could wear prematurely, leading to noise. The 2015 models use upgraded hydraulic tensioners, but monitoring is still recommended.
Oil Leaks:
Potential for minor oil leaks from primary cover, transmission housing, or rocker box gaskets over time, common in many air-cooled V-twins.
Exhaust Leaks:
Exhaust header gaskets can sometimes fail, leading to exhaust leaks and ticking noises.
Electrical Connections:
Ensuring clean and tight electrical connections is crucial, especially for sensors and lighting, to prevent intermittent faults.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Milwaukee, Wisconsin, USA, in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.
Iconic Status:
Known for its V-twin engines, distinctive sound, and association with American culture and freedom.
Model Evolution
Dyna Family Introduction:
The Dyna platform was introduced in 1991, evolving from earlier Harley-Davidson models. It was characterized by its frame design with the engine mounted rigidly in the frame, rather than on rubber isolators like the Touring and Softail models.
Wide Glide Development:
The Wide Glide nameplate has a history dating back to the 1980s, revived on the Dyna platform to offer a classic chopper look. Key features like the raked front-end and tall handlebars have been consistent.
2015 Updates:
For 2015, Harley-Davidson made significant updates across its lineup, including the introduction of the Project RUSHMORE features, improved ergonomics, and powertrain enhancements. The Twin Cam 103™ engine became standard on most models, including the Wide Glide.
Production
Manufacturing Location:
Typically assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
Model Discontinuation:
The Harley-Davidson Dyna platform, including the Wide Glide, was discontinued after the 2017 model year, being effectively replaced by the new Softail platform starting in 2018.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While the FXDWG itself might not have specific standalone awards, the Twin Cam 103™ engine and Harley-Davidson brand have consistently received accolades for their character and market appeal within the cruiser segment.
Ratings
Industry Rankings:
Harley-Davidson motorcycles are consistently ranked high in customer satisfaction and brand loyalty within the cruiser and custom motorcycle markets.
Certifications
Emissions Compliance:
Compliant with EPA and California ARB emissions standards for the model year.
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