🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXDXI Dyna Super Glide Sport

Year:

2004

Engine Type:

Fuel Injection (EFI)

Product Name:

Harley Davidson FXDXI Dyna Super Glide Sport EFI 04 Service Repair Manual

👋 Introduction

Market Position:

The Harley-Davidson Dyna series, particularly the Super Glide Sport (FXDXI), represented a blend of classic Harley styling with a more performance-oriented and agile riding experience compared to other Dyna models. This model catered to riders seeking a more dynamic cruiser with a sportier feel.

Competitive Analysis:

Competed with other American V-twin cruisers and custom-style motorcycles from brands like Indian, and potentially some Japanese offerings in the cruiser segment that offered similar displacement or styling.

Key Features:

Fuel-injected V-twin engine, Dyna chassis, dual front disc brakes, sport-tuned suspension (for its class), comfortable riding ergonomics, classic Harley-Davidson styling

📋 Manual Details

Systems Covered:

Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Lighting, Instruments, Bodywork, Frame, Wheels, Tires, Maintenance, Troubleshooting, Diagnostics, Lubrication

Page Count:

986

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

File Format:

PDF

Download Type:

Instant Download

Payment Options:

Major credit/debit cards, PayPal

📖 Manual Coverage

Engine Components:

Engine assembly, cylinder head, cylinder block, pistons, connecting rods, crankshaft, camshaft, valves, oil pump, primary drive, starter motor

Fuel System:

Fuel injection system, fuel pump, fuel injectors, throttle body, fuel filter, fuel tank

Ignition System:

Ignition module, spark plugs, ignition coils, wiring

Transmission Drivetrain:

Transmission assembly, gears, clutch, primary drive, final drive belt, drive sprocket, rear pulley

Chassis Suspension Brakes:

Frame, front fork, rear shock absorbers, steering system, wheels, tires, front brake system (calipers, discs, master cylinder, lines), rear brake system (caliper, disc, master cylinder, lines)

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter system, lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams, fuses, relays, switches

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, belt tensioning, brake fluid service, battery maintenance, air filter cleaning/replacement, chain adjustment (if applicable, though typically belt driven)

Repair Procedures:

Engine disassembly and assembly, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical system troubleshooting and repair, body panel removal and installation

Troubleshooting Diagnostics:

Diagnostic charts, symptom-based troubleshooting, fault code identification (if applicable to EFI system), electrical system diagnostics

Adjustment Calibration:

Carburetor adjustment (if applicable, though EFI is specified), fuel injection system calibration, clutch adjustment, throttle cable adjustment, brake lever adjustment

Tool References:

Includes references to specific Harley-Davidson service tool numbers where applicable, with illustrations showing tools in use.

Safety Precautions:

Emphasizes safety precautions, including 'DANGER', 'CAUTION', and 'NOTE' remarks, for hazardous procedures to prevent injury and damage.

Disassembly Assembly Procedures:

Covers complete disassembly and assembly procedures for all major vehicle components in a sequential, easy-to-follow manner.

Technical Depth:

Comprehensive step-by-step procedures, detailed explanations, pictorial diagrams, exploded views, component illustrations, service tool references, torque specifications, wear limits, factory specifications, allowable limits

Illustrations Diagrams:

Features detailed illustrations, exploded diagrams, drawings, and photographs to guide users through repair procedures.

Torque Specifications:

Provides essential torque values for fastener tightening during assembly and installation procedures, ensuring correct component tension and safety.

Wear Limits:

Includes specified wear limits for critical components to aid in diagnosing and replacing worn parts, ensuring proper function and longevity.

Construction Function Info:

Explains the construction and function of various systems and components, providing a foundational understanding before undertaking repair or troubleshooting.

Diagnostic Information:

Includes diagnostic information for troubleshooting common and uncommon problems, aiding technicians and DIY users in identifying root causes efficiently.

Manual Purpose:

Designed for both professional mechanics and DIY enthusiasts to perform maintenance, adjustments, and repairs effectively and safely.

Completeness Statement:

100% Complete and Intact, no missing/corrupt pages/sections

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable (all pages)

Binding Type:

Digital (Instant Download)

Paper Type:

N/A (Digital Format)

Compatibility:

Windows, Mac, Linux OS (requires Adobe Reader)

⚙️ Engine Specifications

Engine Displacement:

1449 cc (88 cubic inches)

Engine Type:

Air-cooled, Twin Cam 88 V-twin

Horsepower:

Approx. 65-70 HP (estimated, not explicitly stated in product info)

Torque:

Approx. 70-75 lb-ft @ 3500 RPM (estimated, not explicitly stated in product info)

Fuel System:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline

Oil Type Recommendation:

Specific Harley-Davidson 20W50 motorcycle oil (refer to manual for exact specifications and capacities)

🔧 Transmission

Transmission Type:

5-speed constant mesh

Optional Transmission:

N/A (standard 5-speed)

Clutch Type:

Multi-plate, wet type

Final Drive:

Belt Drive

📐 Dimensions

Length:

Approx. 90.5 inches (2299 mm)

Width:

Approx. 35.0 inches (889 mm)

Height:

Approx. 48.7 inches (1237 mm)

Dry Weight:

Approx. 624 lbs (283 kg)

Gross Vehicle Weight Rating:

Approx. 1075 lbs (488 kg)

Wheelbase:

Approx. 63.5 inches (1613 mm)

Ground Clearance:

Approx. 4.7 inches (119 mm)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle safety ratings are typically not standardized like automotive crash tests)

Active Safety Features:

Dual front disc brakes, responsive suspension, good rider ergonomics

Passive Safety Features:

Sturdy frame construction, rider protection via riding gear (rider responsibility)

💡 Technology Features

Infotainment System:

Basic instrumentation, typically including speedometer, odometer, tachometer (optional), fuel gauge, and indicator lights. No advanced infotainment or Bluetooth connectivity on this model.

Driver Assistance Features:

N/A (Motorcycles of this era do not feature electronic driver assistance systems in the automotive sense).

🔧 Maintenance

Initial Service Interval:

First service typically at 1,000 miles (1600 km) - includes oil change, filter check, and general inspection. Subsequent services at 5,000-mile (8000 km) intervals or annually. (Refer to manual for precise intervals.)

Engine Oil Specification:

Harley-Davidson 20W50 Motorcycle Oil or equivalent (consult manual for specific API/JASO ratings and capacities)

Primary Chain Case Oil:

Harley-Davidson primary fluid or specified transmission fluid (refer to manual)

Brake Fluid Type:

DOT 4 brake fluid (typically)

Common Issues:

Potential for cam chain tensioner wear (older Twin Cam engines), exhaust leaks, carburetor (if not EFI), or EFI system diagnostics. Some users report minor electrical gremlins or starter issues on higher mileage units. Routine maintenance is key to longevity.

Recommended Parts:

Genuine Harley-Davidson parts are recommended for optimal fit, performance, and longevity. The manual will reference specific Harley-Davidson part numbers for many components.

📚 Vehicle History

Brand Heritage:

Harley-Davidson boasts a long and storied history in motorcycle manufacturing, known for its V-twin engines, distinctive styling, and a strong community following.

Model Evolution:

The Dyna chassis was introduced in the 1990s, evolving from earlier Harley platforms. The Super Glide Sport (FXDX) variant, and its fuel-injected counterpart FXDXI, were developed to offer a more performance-oriented Dyna model with features like upgraded suspension and brakes, distinguishing it from the standard Super Glide.

Production Period:

The Twin Cam 88 engine was used from 1999-2006. The Dyna platform itself was produced for many years, with the FXDXI being a specific variant within that lineage.

🏆 Awards & Recognition

Recognitions:

Harley-Davidson motorcycles, including the Dyna series, are often recognized for their iconic status and contribution to motorcycle culture rather than specific awards in the automotive sense. The FXDXI was well-regarded for its blend of performance and classic styling within the Harley-Davidson lineup.

Customer Satisfaction Ratings:

Generally positive customer satisfaction for the Dyna platform, often praised for its engine performance and riding feel, though subjective to individual preferences.