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Harley Davidson FXDXI Dyna Super Glide EFI 05 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDXI Dyna Super Glide Sport Year: 2005 Engine Type: Fuel Injected (EFI) Codes Model Code: FXDXI 👋 Introduction Market Position Market Segment: Performance...
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类型: Motorcycle
厂商:
斯库: 438072
Harley Davidson FXDXI Dyna Super Glide EFI 05 Service Repair ManualHarley Davidson FXDXI Dyna Super Glide EFI 05 Service Repair ManualHarley Davidson FXDXI Dyna Super Glide EFI 05 Service Repair ManualHarley Davidson FXDXI Dyna Super Glide EFI 05 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDXI Dyna Super Glide Sport
Year:
2005
Engine Type:
Fuel Injected (EFI)
Codes
Model Code:
FXDXI
👋 Introduction
Market Position
Market Segment:
Performance Cruiser / Sport Cruiser
Competitive Analysis
Competitors:
During its production, the Dyna Super Glide Sport competed with other American V-twin cruisers and some Japanese power cruisers offering a blend of classic styling and sporty handling.
Key Features
Bike Features:
The FXDXI Dyna Super Glide Sport is characterized by its sporty ergonomics, dual front disc brakes, performance suspension, and fuel-injected V-twin engine, offering a more aggressive riding stance compared to traditional cruisers.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair and service for Harley-Davidson FXDXI Dyna Super Glide Sport EFI 2005 model.
Page Count
Page Count:
1077
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, diagnosis, repair, tuning, fuel system (EFI), ignition system, lubrication.
Transmission System:
Transmission removal, installation, disassembly, assembly, maintenance, fluid specifications.
Electrical System:
Wiring diagrams, component testing, diagnostics, charging system, starting system, lighting, instrumentation.
Chassis System:
Frame inspection, suspension (front and rear), wheels, tires, brakes, steering.
Bodywork And Trim:
Body panels, fenders, fuel tank, seating, fairings, controls.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, fluid checks.
Troubleshooting:
Diagnostic flowcharts, common problem identification and solutions, symptom-based troubleshooting.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, assembly, and installation.
Adjustments:
Carburetor/EFI tuning, clutch adjustment, brake adjustments, suspension settings, idle speed adjustments.
System Diagnostics:
Covers diagnosis and testing of all major vehicle systems to pinpoint problems accurately.
Component Level Repair:
Details repair procedures for individual components, from minor adjustments to major overhauls.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level repairs.
Diagrams And Illustrations:
Features detailed pictorial diagrams, exploded views, drawings, and photographs to guide repair procedures.
Special Tools Reference:
References specific tool numbers and illustrates their usage where necessary for specialized repair operations.
Wear Limits And Specifications:
Includes precise wear limits, factory specifications, and allowable limits for various components.
Torque Specifications:
Provides essential tightening torques for threaded connections, crucial for safe and correct assembly.
Diagnostics:
Includes diagnostic information for troubleshooting, focusing on identifying and resolving issues within various systems.
Rebuild Procedures:
Offers detailed step-by-step procedures for complete disassembly and assembly of major components, including the engine and transmission.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, printable, zoomable.
Print Quality
Printability:
All pages are printable for convenient workshop use.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirement:
Adobe Reader
Os Compatibility:
Windows, Mac, Linux
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
1450cc (88 cubic inches)
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.60 mm)
Compression Ratio:
8.9:1 (Typical)
Performance
Horsepower:
Approximately 65-70 HP (Estimate, actual may vary based on specific tuning and measurement)
Torque:
Approximately 75-80 lb-ft (Estimate, actual may vary based on specific tuning and measurement)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with throttle body and injectors.
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended.
Ignition System
Ignition Type:
Electronic ignition, single fire.
Lubrication System
Oil Type:
Harley-Davidson approved 20W50 motorcycle oil (or equivalent).
Oil Capacity:
Approximately 3.0 US quarts (2.8 liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
5-speed manual, constant mesh.
Features
Clutch Type:
Wet, multi-plate, cable-actuated.
Final Drive:
Belt drive, 29/64 tooth ratio.
Transmission Fluid:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent).
📐 Dimensions
Exterior
Length:
Approximately 92.3 inches (2344.4 mm)
Width:
Approximately 33.9 inches (861.1 mm)
Height:
Approximately 51.2 inches (1300.5 mm)
Weights
Dry Weight:
Approximately 615 lbs (279 kg)
Gross Vehicle Weight Rating:
Not explicitly stated, but typical for this class of motorcycle.
Fuel Capacity:
4.8 US gallons (18.2 liters)
Oil Capacity:
3.0 US quarts (2.8 liters)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are not typically subjected to standardized crash testing in the same way as cars.
Active Features
Braking System:
Dual 300mm discs with 4-piston calipers (front), Single 292mm disc with 2-piston caliper (rear).
Suspension Features:
49mm telescopic forks (front) with adjustable preload, Dual BSR shocks (rear) with adjustable preload and rebound damping.
Passive Features
Lighting:
Halogen headlight, LED tail light and brake light, incandescent turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment systems were standard.
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle)
Connectivity
Connectivity Features:
N/A (Motorcycle)
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (1,600 km) for initial break-in service, including oil change, filter replacement, and inspection.
Regular Maintenance:
Generally every 5,000 miles (8,000 km) or annually, whichever comes first, for oil changes, inspections, and adjustments.
Major Service Intervals:
Spark plug replacement every 10,000 miles (16,000 km), belt inspection/adjustment as needed.
Fluid Specifications
Engine Oil:
Harley-Davidson 20W50 SYN3 or compatible 20W50 motorcycle oil.
Primary Chaincase Oil:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or compatible primary lubricant.
Transmission Oil:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or compatible transmission lubricant.
Brake Fluid:
DOT 4 hydraulic fluid for both front and rear brakes.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, drive belt.
Electrical Potential Issues:
While generally reliable, specific years might see issues with starter solenoids or voltage regulators. EFI systems are typically robust.
Engine Specific Notes:
The Twin Cam 88 engine is known for its torque. Regular maintenance of the EFI system and ignition components is crucial for optimal performance.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser styling, and strong rider community.
Model Evolution
Dyna Lineage:
The Dyna platform was introduced in 1991, offering a balance between the Softail's ride comfort and the Sportster's handling. The FXDXI Dyna Super Glide Sport was a sport-oriented variant within this line.
Production
Production Era:
The FXDXI Dyna Super Glide Sport was produced from 2001 to 2005. The 'I' in FXDXI denotes fuel injection.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for the 2005 FXDXI are not widely publicized, Harley-Davidson motorcycles consistently receive recognition for their iconic styling, V-twin performance, and rider satisfaction.
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