Segment:
Cruiser / Performance Cruiser
Target Audience:
DIY mechanics and professional technicians seeking detailed repair information.
Competitors:
Other Harley-Davidson models of the era, as well as comparable motorcycles from American and European manufacturers.
Benefits:
Comprehensive, easy-to-understand instructions, detailed diagrams, and extensive troubleshooting for efficient repairs and maintenance.
Download Speed:
Instant download upon payment completion.
Applicable Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Type:
Workshop Service Repair Manual
Engine:
Includes detailed procedures for engine disassembly, assembly, inspection, repair, and tuning.
Transmission:
Covers all aspects of transmission maintenance, repair, and rebuilding for the Dyna platform.
Electrical System:
Comprehensive coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting.
Fuel System:
Detailed information on fuel delivery, carburetor/fuel injection systems, and related components.
Brakes:
Instructions for brake system maintenance, repair, and bleeding, including hydraulic components.
Suspension And Steering:
Covers fork disassembly, rear shock absorber service, steering head bearing maintenance, and alignment.
Bodywork And Frame:
Procedures for body panel removal, installation, fairing service, and frame inspection.
Wheels And Tires:
Information on wheel bearing service, tire mounting and balancing, and spoke tensioning.
Exhaust System:
Details on exhaust component removal, installation, and inspection for proper function.
Maintenance:
Covers routine maintenance tasks such as oil changes, filter replacements, and lubrication points.
Troubleshooting:
Extensive troubleshooting guides for common and complex issues across all vehicle systems.
Removal And Installation:
Step-by-step instructions for removing and installing all major and minor components.
Disassembly And Assembly:
Detailed procedures for taking apart and putting back together various assemblies, including the engine and transmission.
Adjustments:
Covers all necessary adjustments, including carburetor, clutch, and throttle cable settings.
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Diagnostics:
Includes diagnostic procedures and specifications for identifying faults.
Pictorial Diagrams:
Features detailed pictorial diagrams, exploded views, drawings, and photographs for clarity.
Service Tools:
References specific special service tool numbers and provides illustrations of their usage.
Engine Type:
Air-cooled, Twin Cam 88 V-Twin (likely)
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
95.25 mm x 101.6 mm (3.75 in x 4.00 in) (typical for Twin Cam 88)
Horsepower:
Approx. 65-70 HP (estimated, varies by tuning and exhaust)
Torque:
Approx. 75-80 lb-ft (estimated, varies by tuning and exhaust)
Fuel Delivery:
Carbureted (Keihin CV or similar) or Electronic Fuel Injection (EFI) depending on exact model year and market.
Ignition System:
Electronic Ignition
Oil Type Specification:
Refer to manual for specific Harley-Davidson approved lubricants (e.g., SAE 20W-50 motorcycle oil).
General Safety:
Manual emphasizes adherence to DANGER, CAUTION, and NOTE remarks for safe operation and repair.
Braking System:
Dual disc front, single disc rear (typical), hydraulic actuation.
Frame Construction:
Steel frame, designed for stability and handling.
Oil Change:
Typically every 5,000 miles or annually, whichever comes first. Refer to manual for precise intervals.
Primary Chain Tensioner:
Recommended inspection and adjustment as per service schedule, crucial for Twin Cam engines.
Spark Plugs:
Typically replaced every 10,000-15,000 miles. Manual will provide exact specifications.
Engine Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change. Consult manual for exact capacity.
Transmission Oil Type:
Refer to manual for specific Harley-Davidson transmission fluid specifications.
Primary Chain Case Oil:
Refer to manual for specific Harley-Davidson primary chain case oil specifications.
Brake Fluid:
DOT 4 recommended for hydraulic brake systems. Always use specified fluid.
Primary Chain Tensioner:
Early Twin Cam models (pre-2007) are known to have issues with the cam chain tensioner shoe wear, requiring inspection and potential replacement with upgraded components.
Starter Drive Bendix:
Occasional issues with starter bendix engagement or wear.
Oil Leaks:
Common wear points like rocker box gaskets or crankcase seals can develop leaks over time.
Manufacturer:
Harley-Davidson Motor Company, a legendary American motorcycle manufacturer with a rich history dating back to 1903.
Dyna Platform:
The Dyna platform, introduced in 1991, is known for its rigid frame, rubber-mounted engine, and performance-oriented handling, bridging the gap between classic styling and modern performance.
Dxdt Variant:
The FXDXT T-Sport variant offered a sportier touring package with a fairing, saddlebags, and upgraded suspension, aimed at riders seeking a blend of performance and long-distance comfort.
Production Period:
1999-2005 for the FXDXT model within the Dyna range.
