Target Audience:
Do-it-yourselfer (DIY) and experienced mechanics
Value Proposition:
Inexpensive way to keep vehicle working properly, saves on professional labor costs.
Manual Features:
Hundreds of pages, detailed step-by-step instructions, photos and illustrations, troubleshooting guidance, electrical service procedures, wiring diagrams.
Covered Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Trim Levels Covered:
FXDXT (T-Sport) models
Estimated Pages:
Hundreds of pages (exact count not specified, but described as comprehensive)
Type:
Workshop Service Repair Manual (WSM)
Primary Purpose:
Service and Repair Manual
Engine And Powertrain:
Engine, Fuel System, Cooling System, Lubrication System, Clutch, Drive, Transmission, Final Drive
Chassis And Suspension:
Chassis, Suspension, Steering, Frame, Wheels/Tires
Electrical:
Electrical System, Wiring Diagrams
Brakes:
Front and rear brake systems, including calipers, rotors, master cylinders, and fluid replacement.
Suspension:
Front fork (telescopic) and rear shock absorbers, including fluid changes and component inspection.
Steering:
Handlebar, triple clamps, steering head bearings, and related components.
Repair And Maintenance:
General Information, Maintenance, Step-by-step repair procedures, Troubleshooting, Engine Removal/Installation
Engine Rebuild:
Covers internal engine components, piston removal/installation, valve adjustments, cylinder head service, and more.
Transmission Overhaul:
Detailed steps for transmission disassembly, inspection, and reassembly.
Electrical Diagnostics:
Troubleshooting common electrical faults, starter systems, ignition systems, lighting circuits, and instrument cluster.
Depth:
Complete disassembly, detailed illustrations, photos, numbered instructions, critical notes/cautions/warnings
Diagnostic Tools:
While not explicitly mentioning proprietary diagnostic tools, it provides the information necessary for systematic troubleshooting using standard motorcycle tools.
Engine Family:
Harley-Davidson Evolution (Evo) V-Twin
Engine Displacement Cc:
Typically 1450cc (88 cubic inches) for this era Dyna models.
Engine Configuration:
Air-cooled, 45-degree V-twin
Horsepower Range Hp:
Approximately 65-70 hp (exact figures vary by year and specific tuning, manual would provide precise data).
Torque Range Lb Ft:
Approximately 80-85 lb-ft (exact figures vary by year and specific tuning).
Fuel Delivery:
Carburetor (e.g., Keihin CV 40mm) for most models in this range. Fuel injection may have been introduced or optional on later models, manual will clarify.
Safety Features Overview:
Relies on rider skill and standard braking systems; no electronic rider aids typical of modern motorcycles.
Braking System:
Dual disc front brakes, single disc rear brake. Manual will detail specific caliper and rotor specifications.
Lighting:
Halogen headlamp, taillight, turn signals. Manual covers electrical troubleshooting.
Oil Change Interval:
Typically every 2,500-5,000 miles or annually (manual will provide precise schedule).
Primary Chain Tensioner:
Requires periodic inspection and adjustment (manual details procedure).
Engine Oil Type:
Harley-Davidson recommends specific V-twin motorcycle oils (e.g., SYN3 or equivalent). Manual will specify SAE grade and API classification.
Transmission Fluid Type:
Harley-Davidson transmission lubricant or equivalent. Manual will specify type and viscosity.
Primary Chain Case Oil Type:
Harley-Davidson primary chaincase lubricant or equivalent. Manual will specify type and viscosity.
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will specify, DOT 5 silicone fluid is not backward compatible).
Cam Chain Tensioners:
Stock cam chain tensioners (especially on earlier models) are known to wear prematurely, leading to noise and potential damage. Manual covers inspection and replacement.
Crankshaft Runout:
Some early Evo engines could have issues with crankshaft runout; the manual may cover checks or alignment procedures.
Carburetor Tuning:
CV carburetors can require periodic adjustment or rejetting depending on altitude, modifications, or wear. Manual details tuning procedures.
Brand Legacy:
Harley-Davidson, established 1903, known for V-twin engines and cruiser motorcycles.
Dyna Platform:
The Dyna platform, introduced in 1991, offered a balance between the rigid frames of the Shovelhead/Panhead eras and the rubber-mounted Softail. The FXDXT variant was a sport-oriented version.
Manufacturing Location:
United States (Harley-Davidson factories)