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Harley Davidson FXEF Fat Bob Motorcycle 1985 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXEF Fat Bob Year: 1985 Vehicle Type: Motorcycle Generation Generation Code: Early Evolution 👋 Introduction Market Position Market Segment: Cruiser / Custom Motorcycle...
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Harley Davidson FXEF Fat Bob Motorcycle 1985 Service Repair Workshop Manual PdfHarley Davidson FXEF Fat Bob Motorcycle 1985 Service Repair Workshop Manual PdfHarley Davidson FXEF Fat Bob Motorcycle 1985 Service Repair Workshop Manual PdfHarley Davidson FXEF Fat Bob Motorcycle 1985 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXEF Fat Bob
Year:
1985
Vehicle Type:
Motorcycle
Generation
Generation Code:
Early Evolution
👋 Introduction
Market Position
Market Segment:
Cruiser / Custom Motorcycle
Target Audience:
Harley-Davidson owners and independent repair shops
Competitive Analysis
Competitors:
Other large-displacement V-twin cruisers of the era
Key Features
Vehicle Characteristics:
Iconic styling, robust V-twin engine, customizability
Manual Utility:
Enables DIY maintenance and repair, cost savings, and extended vehicle life
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service, Repair, and Maintenance
Page Count
Page Count:
Estimated 300-400 Pages (typical for this era's service manuals)
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
1340cc (82 cubic inch) Evolution V-Twin Engine
Transmission:
4-Speed Manual Transmission
Drivetrain:
Belt Drive System (Primary and Final)
Fuel System:
Carbureted System (e.g., Keihin butterfly or CV carburetor)
Electrical System:
Ignition, Charging System (Alternator, Stator, Regulator/Rectifier), Lighting, Starting System, Battery
Suspension:
Front Forks (Telescopic), Rear Shock Absorbers
Brakes:
Front and Rear Disc Brakes
Wheels Tires:
Spoked Wheels, Tire Specifications and Mounting
Chassis Frame:
Frame Inspection, Alignment, and Component Mounting
Bodywork Fenders:
Fenders, Tank, Seat, Handlebars, Controls
Exhaust System:
Mufflers, Pipes, and Mounting
Procedures Included
Scheduled Maintenance:
Oil Changes, Filter Replacement, Chain Adjustment (if applicable), Spark Plug Service, Brake Pad Inspection
Engine Overhaul:
Top-End Rebuild (Cylinder Head, Piston, Rings), Bottom-End Rebuild (Crankshaft, Connecting Rods), Camshaft Service, Valve Adjustment
Transmission Repair:
Clutch Service, Gearbox Disassembly and Reassembly, Shifter Linkage Adjustment
Carburetor Service:
Disassembly, Cleaning, Reassembly, Jetting, and Adjustment
Electrical Diagnostics:
Troubleshooting wiring diagrams, Testing ignition components, Charging system analysis
Brake System Maintenance:
Brake Fluid Flush, Caliper Service, Rotor Inspection
Suspension Overhaul:
Fork Seal Replacement, Fork Oil Change, Shock Absorber Service
Wheel Bearing Service:
Inspection and Replacement
Tire Mounting Balancing:
Proper procedures for tire installation and balancing
Technical Depth
Depth:
Full Repair and Overhaul Procedures
Diagnostic Capabilities:
Detailed troubleshooting charts and symptom-based diagnostics
Special Tools:
Lists and illustrations of specialized tools required for specific tasks
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Resolution:
High Resolution (suitable for printing)
Searchability:
Fully Searchable Text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Evolution (Shovelhead successor)
Displacement:
1340 cc (82 cubic inches)
Configuration:
45-degree V-twin, Air-cooled
Bore X Stroke:
3.50 in x 4.25 in (approximate)
Compression Ratio:
8.0:1 (typical for this period)
Valvetrain:
Overhead Valve (OHV), Pushrod Actuated
Performance
Horsepower:
Approx. 60-70 HP (est.)
Torque:
Approx. 75-85 lb-ft (est.)
Fuel System
Carburetor Type:
Keihin CV (Constant Velocity) or Butterfly Carburetor
Fuel Delivery:
Gravity Feed from Tank
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual Constant Mesh
Clutch Type:
Wet, Multi-plate
Features
Primary Drive:
Heavy-duty Belt Drive
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Length:
Approx. 92 inches (2337 mm)
Width Handlebars:
Approx. 35 inches (889 mm)
Height Seat:
Approx. 28 inches (711 mm) (unladen)
Weights
Dry Weight:
Approx. 500-530 lbs (227-240 kg)
Gross Vehicle Weight Rating Gvwr:
Not typically specified for motorcycles in the same way as cars, but total rider/cargo capacity is important.
Cargo
Fuel Tank Capacity:
Approx. 3.5 gallons (13.2 Liters)
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to DOT and relevant motorcycle safety regulations
Active Features
Braking System:
Dual Disc Front, Single Disc Rear
Passive Features
Lighting:
Headlight, Taillight, Turn Signals, Brake Light
Frame Construction:
Steel Tube Frame providing structural integrity
💡 Technology Features
Infotainment
Infotainment System:
Not applicable to this model year; basic analog instrumentation.
Driver Assistance
Driver Assistance Features:
None (mechanical systems only)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,500-5,000 miles or annually (refer to manual for specific recommendation)
Spark Plug Service:
Every 7,500-10,000 miles
Belt Tension Check:
Regularly, especially after initial break-in or tire changes
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific viscosities (e.g., 20W50) and API classifications for air-cooled V-twins. Consult manual for exact spec.
Transmission Oil Type:
Dedicated Harley-Davidson transmission fluid or equivalent, often a heavier viscosity.
Primary Chain Case Oil Type:
Often shared with transmission fluid or specific primary lubricant.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system specifics (check manual/reservoir cap)
Known Issues
Early Evolution Challenges:
Potential for oil leaks, oil pump issues, some early carburetor tuning quirks, and wear on valve guides.
Belt Drive Maintenance:
Requires correct tension and alignment to prevent premature wear.
Electrical Reliability:
Older wiring harnesses can degrade, connectors may corrode, requiring inspection and potential replacement.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, established 1903, known for its American V-twin motorcycles and cruiser culture.
Model Evolution
Model Lineage:
The FXEF Fat Bob was part of the FX series, a line of bikes that blended Big Twin engines with lighter frames. It transitioned from the Shovelhead engine to the new Evolution engine.
Engine Transition:
The 1985 model year was a significant transition year, marking the introduction of the Evolution engine across the Harley-Davidson lineup, replacing the outgoing Shovelhead.
Production
Production Era:
Early to mid-1980s
Manufacturing Location:
Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 1985 FXEF are not widely documented, the Evolution engine was a celebrated launch for Harley-Davidson, revitalizing the brand.
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